tensioner's nut tolerances

1 files changed, 6 insertions, 4 deletions

diff --git a/another.scad b/another.scad
index 7e7f22d..3d804c1 100644
--- a/another.scad
+++ b/another.scad
@@ -44,24 +44,26 @@ module the_extruder(
 
  // empty spaces
  idler_travel = 3,				// how far should idler travel when pressed
  idler_clearance=1,
  pulley_clearance=2,
  lever_v_clearance=.7,				// vertical clearance for the lever
  spring_d_clearance=1,
  protrusion_tolerance_h=.5,			// horizontal tolerance for the motor protrusion
  protrusion_tolerance_v=.5,			// vertical tolerance for the motor protrusion
  mount_screw_d_tolerance=.4,
  idler_v_tolerance=.5,
  knob_bore_d_tolerance=.6,
+ st_nut_h_tolerance=.2,
+ st_nut_d_tolerance=.2,/* TODO: make it st_nut_w_tolerance */
 
  what="lever",  // lever|body|knob|springpad|*
  left=false,
  vitamins = true,
  supports = false, bridges = true,
  tensioner = true,
  debug = false
 ) {
  fnd = 2*PI; fnr = 2*fnd;
 
  lever_shell = mount_screwhead_h+0.5;
  lever_thickness=max(spring_d+spring_d_clearance+layer_height*8,idler_h+idler_v_tolerance+2*lever_shell);
@@ -203,32 +205,32 @@ module the_extruder(
        hhh=ls_z;
        translate([0,0,0])
        mirror([0,1,0]) cube(size=[fsw,longwing-hhh+lever_thickness/sqrt(2),hhh+lever_thickness/2]);
       }
      }
      translate([0,-longwing,ls_z]) rotate([0,-90,0]) {
       if(!tensioner) finger_indent(d=lever_thickness-1,r=15); else {
        if(debug) translate([0,-lever_thickness/2-1,-gearbox_d]) cube(size=[body_h/2+1,lever_thickness/2+1,gearbox_d+2]);
        mirror([0,0,1]) {
 	translate([0,0,st_thickshell])
 	hull() for(o=[0,spring_d]) translate([0,-o,0])
 	rotate([0,0,30])
-	cylinder(d=st_nut_d,h=st_nut_h,$fn=6);
+	cylinder(d=st_nut_d+st_nut_d_tolerance,h=st_nut_h+st_nut_h_tolerance,$fn=6);
 	translate([0,0,-1]) cylinder(d=st_screw_d,h=fsw+2,$fn=fnd*st_screw_d);
 	bigd = spring_d+spring_d_clearance;
 	hf = (bigd-st_screw_d)/2;
-	translate([0,0,st_thickshell+st_nut_h+st_thinshell-epsilon])
+	translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell-epsilon])
 	cylinder(d1=st_screw_d,d2=bigd,
 	 h=hf+epsilon, $fn=fnd*bigd);
-	translate([0,0,st_thickshell+st_nut_h+st_thinshell+hf-epsilon])
+	translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+hf-epsilon])
 	cylinder(d=bigd,h=fsw+1,$fn=fnd*bigd);
        }
       }
      }
     } // translate
     
     // pushfit bracket
     translate([0,0,filament_elevation])
     rotate([0,0,45]) translate([pulley_d/2,0,0])
     rotate([-90,0,0])
     translate([0,0,mount_d/sqrt(2)/2+mount_screw_d-gearbox_d/2/*TODO:*/])
     cylinder(r=min(body_h-filament_elevation,filament_elevation)/sin(60)-epsilon,h=pf_h(pf)+gearbox_d/2/*TODO:*/,$fn=6);
@@ -332,25 +334,25 @@ module the_extruder(
     for(zr=[-65:(65+50)/7:50])
      rotate([0,0,zr]) translate([0,-extrusion_width/2,0])
      cube(size=[gearbox_d,extrusion_width,body_h]);
    }
   }
 
  }//body module
 
  module springpad() {
   smalld=st_screw_d+2*extrusion_width;
   bigd = spring_d+spring_d_clearance/2;
   hf = (bigd-smalld)/2;
-  translate([-gearbox_d/2+st_thickshell+st_nut_h+st_thinshell+1,-longwing,filament_elevation])
+  translate([-gearbox_d/2+st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+1,-longwing,filament_elevation])
   rotate([0,90,0]) difference() {
    union() {
     cylinder(d1=smalld,d2=bigd,h=hf,$fn=fnd*bigd);
     translate([0,0,hf-epsilon])
     cylinder(d=bigd,h=hf*2,$fn=fnd*bigd);
     translate([0,0,3*hf])
     sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4);
    }
    translate([0,0,-epsilon])
    cylinder(d=st_screw_d,h=2*hf+epsilon,$fn=fnd*st_screw_d);
   }
  }