adjust spring tensioner hand cutout

1 files changed, 2 insertions, 2 deletions

diff --git a/another.scad b/another.scad
index 83a4e43..4842e1b 100644
--- a/another.scad
+++ b/another.scad
@@ -268,194 +268,194 @@ module the_extruder(
      hull() {
       cylinder(d=pfbd,h=pfbl,$fn=pfbd*fnd);
       translate([-epsilon/2,0,0]) {
        cube(size=[epsilon,filament_elevation,pfbl-filament_elevation+pfbd/2]);
        mirror([0,1,0])
        cube(size=[epsilon,body_h-filament_elevation,pfbl-body_h+filament_elevation+pfbd/2]);
       }//translate
      }//hull
     }//translate rotate translate rotate translate
    }//union (first child of difference)
 
    // protrusion
    translate([0,0,-1])
    cylinder(d=protrusion_d+protrusion_tolerance_h,h=protrusion_h+protrusion_tolerance_v+1,$fn=fnd*(protrusion_d+protrusion_tolerance_h));
    // mount screw holes
    for(zr=[0:90:359]) rotate([0,0,zr]) translate([mount_d/2,0,0]) {
     translate([0,0,mount_screw_l-mount_depth-(bridges?layer_height:-epsilon)])
     mirror([0,0,1])
     cylinder(d=mount_screw_d+mount_screw_d_tolerance,
              h=mount_screw_l-mount_depth+1,
 	     $fn=fnd*(mount_screw_d+mount_screw_d_tolerance));
     translate([0,0,mount_screw_l-mount_depth])
     cylinder(d=mount_screwhead_d,h=body_h+1,$fn=fnd*mount_screwhead_d);
    }//for
    // pushfit
    translate([0,0,filament_elevation])
    rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0])
    rotate([-90,0,0])
    translate([0,0,pf_offset])
    rotate([0,0,180]) {
     pushfit(pf);
     mirror([0,0,1]) {
      fh = 1.5* (filament_guide_d-filament_path_d)/2;
      fo = pf_offset -filament_path_d /*(idler_d+idler_clearance)/2*/-fh;
      translate([0,0,-1]) teardrop(d=filament_guide_d,h=fo/2,angle=225);
      translate([0,0,-1]) teardrop(d=filament_path_d,h=gearbox_d/2+1,angle=-225);
      translate([0,0,fo+epsilon])
      cylinder(d1=filament_path_d,d2=filament_guide_d,h=fh,$fn=fnd*filament_guide_d);
     }//mirror
    }//rotate translate rotate translate rotate translate
    // pulley
    cylinder(d=pulley_d+pulley_small_d_clearance,h=body_h+1,$fn=fnd*(pulley_d+pulley_d_clearance));
    cylinder(d=pulley_d+pulley_d_clearance,ls_z-max(idler_h,filament_guide_d)/2,$fn=fnd*(pulley_d+pulley_d_clearance));
 
    translate([0,0,ls_z-ls_h/2]) {
     // idler travel
     translate([mount_d/2,0,0])
     rotate([0,0,45])
     rotate_extrude(angle=90,$fn=fnr*(shortwing+(idler_d+idler_clearance)/2))
     square([shortwing+(idler_d+idler_clearance)/2,ls_h]);
     // idler itself
     place_idler()
     cylinder(d=idler_d+idler_clearance,h=ls_h,$fn=fnd*(idler_d+idler_clearance));
     // lever space
     rotate([0,0,45])
     rotate_extrude(angle=-135+max(atan(2*fsw/gearbox_d-1),atan(gearbox_d/mount_d-1)))
     square([gearbox_d/2+1,ls_h]);
    }
 
    // back side cutout
    // XXX: this is somewhat ugly and potentially bugged,
    //      but I want to sleep.
    a0_ = atan(
     (pf_offset+pf_h(pf)+gearbox_d/2)
     /
     (
      pulley_d/2+filament_offset-
      (pf_d(pf)+2*pf_shell)/2/cos(30)
     )
    );
    a0 = -135 + ( (a0_>0) ? a0_ : 180+a0_ );
    a1 = atan((longwing-lever_thickness/2)/(gearbox_d/2));
    translate([0,0,ls_z]) difference() {
     rotate([0,0,-180+a0])
     rotate_extrude(angle=a1-a0)
     translate([0,-ls_h/2])
     square([sqrt(pow(gearbox_d/2,2)+pow(longwing-lever_thickness/2,2))+1,
            ls_h]);
     translate([-mount_d/2,0,0])
     cylinder(d=gearbox_d-mount_d,h=ls_h+2,center=true,$fn=fnd*(gearbox_d-mount_d));
    }//difference translate
    
    // spring tensioner
    translate([-gearbox_d/2,-longwing,ls_z]) rotate([0,-90,0]) {
     mirror([0,0,1]) {
      translate([0,0,st_thickshell])
      hull() for(o=[0,spring_d]) translate([0,-o,0])
      rotate([0,0,30])
      cylinder(d=st_nut_d+st_nut_d_tolerance,h=st_nut_h+st_nut_h_tolerance,$fn=6);
      translate([0,0,-1]) cylinder(d=st_screw_d+st_screw_d_tolerance,h=fsw+2,$fn=fnd*(st_screw_d+st_screw_d_tolerance));
      bigd = spring_d+spring_d_clearance;
      hf = (bigd-st_screw_d-st_screw_d_tolerance)/2;
      translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell-epsilon]) {
       cylinder(d1=st_screw_d+st_screw_d_tolerance,d2=bigd,
        h=hf+epsilon, $fn=fnd*bigd);
       translate([0,-(st_split_w+st_split_w_tolerance)/2,0]) hull() {
-       cube(size=[body_h-ls_z-sp_ch-st_split_w_tolerance,st_split_w+st_split_w_tolerance,fsw+1]);
-       translate([0,0,sp_ch+st_split_w_tolerance+1])
+       cube(size=[body_h-ls_z-st_w+st_split_w_tolerance,st_split_w+st_split_w_tolerance,fsw+1]);
+       translate([0,0,st_w+1])
        cube(size=[body_h-ls_z+1,st_split_w+st_split_w_tolerance,fsw+1]);
       }
      }//translate
      translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+hf-epsilon])
      cylinder(d=bigd,h=fsw+1,$fn=fnd*bigd);
     }//mirror
    }//translate
 
    // label
    body_label();
    // scale
    body_scale();
 
   }//difference
 
  }//body module
  module body_scale() {
   scale_thickness = 2*layer_height;
   nscales = 5;
   x1 = -gearbox_d/2+fsw-st_h+st_w+st_bump*2-st_bump_tip/2;
   x0 = -gearbox_d/2+st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+st_split_w+st_split_w_tolerance+st_bump_tip/2;
   w0 = st_split_w+st_split_w_tolerance+2*(extrusion_width+2*extrusion_width);
   w1 = 2*(longwing-gearbox_d/2-extrusion_width);
   translate([0,-longwing,body_h-scale_thickness])
   difference() {
    for(x=[x0:(x1-x0)/(nscales-1):x1]) let(w=w0+(w1-w0)*(x-x0)/(x1-x0))
     translate([x-st_bump_tip/2,-w/2,0])
     cube(size=[st_bump_tip,w,scale_thickness+epsilon]);
    let(w=st_split_w+st_split_w_tolerance+extrusion_width)
    translate([-gearbox_d/2,-w/2,-1])
    cube(size=[fsw,w,scale_thickness+2]);
   }
  }
  module body_label() {
   if(body_label) {
    label=body_label;
    label_thickness=body_label_thickness;
    label_len = len(label);
    labelspace = [gearbox_d/2-mount_screwhead_d/2-min_xy_shell,longwing-(mount_screwhead_d-st_split_w-st_split_w_tolerance)/2-2*min_xy_shell];
    translate([0,0,body_h-label_thickness])
    linear_extrude(height=label_thickness+epsilon,convexity=64)
    translate([-mount_screwhead_d/2-min_xy_shell-labelspace.x/2,-longwing+(st_split_w+st_split_w_tolerance)/2+min_xy_shell+labelspace.y/2])
    mirror([left?0:1,0])
    text(text=label,size=labelspace.x/label_len,halign="center",valign="center",font="Arial Black");
   }else sphere(d=epsilon); // to avoid makefile breakage
  }
 
  st_bump = 4*extrusion_width;
  st_bump_tip = 2*extrusion_width;
  st_smalld = st_screw_d+st_screw_d_tolerance+min_xy_shell;
  st_bigd = spring_d+spring_d_clearance/2;
  st_hf = (st_bigd-st_smalld)/2;
  st_h = max(st_hf*3,fsw-st_screw_l+st_hf);
  st_w = sp_ch;
  module springpad() {
   smalld=st_smalld;
   bigd = st_bigd;
   hf = st_hf;
   h = st_h;
   translate([-gearbox_d/2+fsw-h,-longwing,filament_elevation])
   rotate([0,90,0]) difference() {
    union() {
     cylinder(d1=smalld,d2=bigd,h=hf,$fn=fnd*bigd);
     translate([0,0,hf-epsilon])
     cylinder(d=bigd,h=h-hf,$fn=fnd*bigd);
     translate([0,0,h])
     sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4);
     l = body_h-ls_z;
     w = st_w;
     translate([0,-st_split_w/2,0]) mirror([1,0,0]) {
      hull()  {
       translate([0,0,w+st_bump])
       cube(size=[l+st_bump,st_split_w,w]);
       cube(size=[l-w,st_split_w,2*w]);
      }
      translate([l,0,w+st_bump]) hull() {
       cube(size=[st_split_w,st_split_w,st_bump]);
       translate([0,-st_bump+st_bump_tip,st_bump]) mirror([0,0,1])
       cube(size=[st_split_w,st_split_w+2*(st_bump-st_bump_tip),st_bump_tip]);
      }
     }
    }
    translate([0,0,-epsilon])
    cylinder(d=st_screw_d+st_screw_d_tolerance,
     h=min(st_screw_l,fsw-hf)-fsw+h+2*epsilon,$fn=fnd*(st_screw_d+st_screw_d_tolerance));
   }
  }
 
  module knob() {
   ch = knob_indent_d/2;
   knob_bore_l = body_h-protrusion_h-pulley_elevation-pulley_h-knob_v_clearance;
   translate([0,0,body_h+epsilon]) {
    mirror([0,0,1]) translate([0,0,-epsilon]) {
     difference() {
      cylinder(d=pulley_d,h=knob_bore_l,$fn=fnd*pulley_d);
      translate([0,0,-1]) difference() {