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-rw-r--r--another.scad3
1 files changed, 2 insertions, 1 deletions
diff --git a/another.scad b/another.scad
index e4d79f9..915b184 100644
--- a/another.scad
+++ b/another.scad
@@ -1,98 +1,98 @@
draft=true;
layer_height=0.2; extrusion_width=0.4;
epsilon=0.01;
$fs=0.0125;
use <pushfittery.scad>;
include <pushfit_data.scad>;
include <pulley_data.scad>;
module the_extruder(
// motor properties
gearbox_d = 36,
mount_d = 28, // the distance between opposite mounting holes
mounthole_depth = 5,
mounthole_min_depth = 3, mounthole_max_depth = 4,
protrusion_d = 22, protrusion_h = 2.2, // the dimensions of the protrusion on top of gearbox
bore_d = 8, bore_l = 17.6,
bore_dd = 7,
// pulley properties
pulley = pulley_e3d,
pulley_elevation = 1, // pulley elevation above the protrusion
// idler properties
idler_d = 10, idler_h = 4, idler_id = 3, // idler dimensions: outer and inner diameters and height
// spring properties
spring_d = 10, spring_lc = 9.6, // spring diameter and compressed length
// filament path properties
filament_d = 1.75,
filament_path_d = 2,
filament_guide_d = 4, // PTFE filament guide diameter
// knob properties
knob_h = 10,
- knob_bore_l = 4,
knob_indent_d = 4,
knob_indents = 12,
+ knob_v_clearance = 1,
// spring tensioner
st_nut_d = 9, st_nut_h = 4,
st_screw_d = 5,
st_thickshell = 8*extrusion_width, st_thinshell = 2*extrusion_width,
st_split_w = 4*extrusion_width,
// screw it
mount_screw_d = 3.1, mount_screw_l = 20,
mount_screwhead_d=6, mount_screwhead_h=3,
idler_screw_d = 3,
idler_screwhead_d=6, idler_screwhead_h=3,
pf = pushfit_metal,
pf_shell = max(3*layer_height,3*extrusion_width),
// empty spaces
idler_travel = 3, // how far should idler travel when pressed
idler_clearance=.5,
pulley_small_d_clearance=.5,
lever_v_clearance=.7, // vertical clearance for the lever
spring_d_clearance=1,
protrusion_tolerance_h=.5, // horizontal tolerance for the motor protrusion
protrusion_tolerance_v=.5, // vertical tolerance for the motor protrusion
mount_screw_d_tolerance=.4,
idler_v_tolerance=.5,
knob_bore_d_tolerance=.6,
st_nut_h_tolerance=.2,
st_nut_d_tolerance=.2,/* TODO: make it st_nut_w_tolerance */
st_screw_d_tolerance=.5,
st_split_w_tolerance = .3,
min_z_shell = 4*layer_height, // the very minimal shell thickness along z-axis.
min_xy_shell = 2*extrusion_width,
body_label = "another", body_label_thickness = layer_height,
what="lever", // lever|body|knob|springpad|*
left=false,
vitamins = true,
bridges = true,
debug = false,
) {
fnd = 2*PI; fnr = 2*fnd;
function lu(m,k) = m[search([k],m)[0]][1];
pulley_d = lu(pulley,"d");
pulley_h = lu(pulley,"h");
teeth_elevation = lu(pulley,"fe");
filament_offset = lu(pulley,"g")+filament_d/2;
pulley_d_clearance = lu(pulley,"ssrc")*2;
idler_filament_offset = filament_path_d/2;
lever_shell = mount_screwhead_h+0.5;
lever_thickness=max(spring_d+spring_d_clearance+layer_height*8,idler_h+idler_v_tolerance+2*lever_shell);
lsd = idler_d-idler_clearance*2; // the diameter of lever thingie
longwing=(mount_d+mount_screw_d+mount_screw_d_tolerance+spring_d+spring_d_clearance)/2+min_xy_shell;
shortwing = let(a=mount_d/2,c=(pulley_d+idler_d)/2/sqrt(2))
sqrt(c*c+pow(a-c,2));
longwing_travel = idler_travel*longwing/shortwing;
h_ = (pulley_d+idler_d)/(2*sqrt(2));
ri = sqrt( pow(h_,2) + pow(mount_d/2-h_,2) );
spring_dl = idler_travel*longwing/ri;
// finger and spring support
fsw = gearbox_d-(gearbox_d-mount_d)/2-max(spring_lc,longwing_travel+(gearbox_d-mount_d)/2);
@@ -347,128 +347,129 @@ module the_extruder(
rotate([0,0,30])
cylinder(d=st_nut_d+st_nut_d_tolerance,h=st_nut_h+st_nut_h_tolerance,$fn=6);
translate([0,0,-1]) cylinder(d=st_screw_d+st_screw_d_tolerance,h=fsw+2,$fn=fnd*(st_screw_d+st_screw_d_tolerance));
bigd = spring_d+spring_d_clearance;
hf = (bigd-st_screw_d-st_screw_d_tolerance)/2;
translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell-epsilon]) {
cylinder(d1=st_screw_d+st_screw_d_tolerance,d2=bigd,
h=hf+epsilon, $fn=fnd*bigd);
translate([0,-(st_split_w+st_split_w_tolerance)/2,0])
cube(size=[body_h-ls_z+1,st_split_w+st_split_w_tolerance,fsw+1]);
}//translate
translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+hf-epsilon])
cylinder(d=bigd,h=fsw+1,$fn=fnd*bigd);
}//mirror
}//translate
// label
body_label();
}//difference
}//body module
module body_label() {
if(body_label) {
label=body_label;
label_thickness=body_label_thickness;
label_len = len(label);
labelspace = [gearbox_d/2-mount_screwhead_d/2-min_xy_shell,longwing-(mount_screwhead_d-st_split_w-st_split_w_tolerance)/2-2*min_xy_shell];
translate([0,0,body_h-label_thickness])
linear_extrude(height=label_thickness+epsilon,convexity=64)
translate([-mount_screwhead_d/2-min_xy_shell-labelspace.x/2,-longwing+(st_split_w+st_split_w_tolerance)/2+min_xy_shell+labelspace.y/2])
mirror([left?0:1,0])
text(text=label,size=labelspace.x/label_len,halign="center",valign="center",font="Arial Black");
}//if(body_label)
}
module springpad() {
smalld=st_screw_d+st_screw_d_tolerance+min_xy_shell;
bigd = spring_d+spring_d_clearance/2;
hf = (bigd-smalld)/2;
h = hf*3.5;
translate([-gearbox_d/2+st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+1,-longwing,filament_elevation])
rotate([0,90,0]) difference() {
union() {
cylinder(d1=smalld,d2=bigd,h=hf,$fn=fnd*bigd);
translate([0,0,hf-epsilon])
cylinder(d=bigd,h=h-hf,$fn=fnd*bigd);
translate([0,0,h])
sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4);
l = body_h-ls_z;
w = st_split_w;
hull() translate([0,-st_split_w/2,0]) mirror([1,0,0]) {
translate([0,0,w])
cube(size=[l,st_split_w,w]);
cube(size=[l-w,st_split_w,2*w]);
}
}
translate([0,0,-epsilon])
cylinder(d=st_screw_d+st_screw_d_tolerance,h=2*hf+epsilon,$fn=fnd*(st_screw_d+st_screw_d_tolerance));
}
}
module knob() {
ch = knob_indent_d/2;
+ knob_bore_l = body_h-protrusion_h-pulley_elevation-pulley_h-knob_v_clearance;
translate([0,0,body_h+epsilon]) {
mirror([0,0,1]) translate([0,0,-epsilon]) {
difference() {
cylinder(d=pulley_d,h=knob_bore_l,$fn=fnd*pulley_d);
translate([0,0,-1]) difference() {
cylinder(d=bore_d+knob_bore_d_tolerance,h=knob_bore_l+2);
translate([-bore_d/2-1,bore_dd-bore_d/2+knob_bore_d_tolerance/2,-1])
cube([bore_d+2,bore_d/2,knob_bore_l+4]);
}
}
}
difference() {
union() {
cylinder(d1=gearbox_d-2*ch,d2=gearbox_d,h=ch+epsilon,$fn=fnd*gearbox_d);
translate([0,0,ch])
cylinder(d=gearbox_d,h=knob_h-2*ch+epsilon,$fn=fnd*gearbox_d);
translate([0,0,knob_h-ch])
cylinder(d1=gearbox_d,d2=gearbox_d-2*ch,h=ch,$fn=fnd*gearbox_d);
}
for(a=[0:360/knob_indents:359]) rotate([0,0,a])
translate([0,gearbox_d/2,-1])
cylinder(d=knob_indent_d,h=knob_h+2,$fn=fnd*knob_indent_d);
}
}
}//knob module
module debug() {
difference() {
children();
if(debug) {
// spring tensioner debug cutout
translate([-gearbox_d/2,-longwing,ls_z]) rotate([0,-90,0])
translate([0,-lever_thickness/2-1,-gearbox_d])
cube(size=[body_h/2+1,lever_thickness/2+1,gearbox_d+2]);
// lever axis debug cutout
translate([mount_d/2,0,-1])
rotate([0,0,-45])
cube(size=[gearbox_d-mount_d,gearbox_d-mount_d,body_h+knob_h+2]);
// idler debug cutout
translate([0,0,ls_z])
place_idler()
rotate([0,0,-45])
translate([0,0,-lever_thickness/2-epsilon])
cube(size=[lsd*sqrt(2)/2+1,lsd*sqrt(2)/2+1,
lever_thickness+2*epsilon]);
// pushfit debug cutout
place_idler()
translate([-idler_d/2+filament_offset,0,ls_z])
cube(size=[gearbox_d/2,gearbox_d/2+pf_h(pf),body_h-ls_z+knob_h+1]);
}//if debug
}//difference
}
mirrorleft()
debug()
if(what=="lever") color("green",0.7) lever();
else if(what=="body") color("yellow",0.7) body();
else if(what=="body.label") color("brown",0.7) body_label();
else if(what=="knob") color("red",0.7) knob();
else if(what=="springpad") color("blue",0.7) springpad();
else if(what=="both") {
color("green",0.7) lever();
color("yellow",0.7) body();
color("brown",0.7) body_label();