-rw-r--r-- | another.scad | 49 |
1 files changed, 19 insertions, 30 deletions
diff --git a/another.scad b/another.scad index 9ff7f6a..e6d9ca3 100644 --- a/another.scad +++ b/another.scad | |||
@@ -1,486 +1,475 @@ | |||
1 | draft=true; | 1 | draft=true; |
2 | layer_height=0.2; extrusion_width=0.4; | 2 | layer_height=0.2; extrusion_width=0.4; |
3 | epsilon=0.01; | 3 | epsilon=0.01; |
4 | $fs=0.0125; | 4 | $fs=0.0125; |
5 | 5 | ||
6 | use <pushfittery.scad>; | 6 | use <pushfittery.scad>; |
7 | include <pushfit_data.scad>; | 7 | include <pushfit_data.scad>; |
8 | 8 | ||
9 | module the_extruder( | 9 | module the_extruder( |
10 | // motor properties | 10 | // motor properties |
11 | gearbox_d = 36, | 11 | gearbox_d = 36, |
12 | mount_d = 28, // the distance between opposite mounting holes | 12 | mount_d = 28, // the distance between opposite mounting holes |
13 | mounthole_depth = 5, | 13 | mounthole_depth = 5, |
14 | mounthole_min_depth = 3, mounthole_max_depth = 4, | 14 | mounthole_min_depth = 3, mounthole_max_depth = 4, |
15 | protrusion_d = 22, protrusion_h = 2.2, // the dimensions of the protrusion on top of gearbox | 15 | protrusion_d = 22, protrusion_h = 2.2, // the dimensions of the protrusion on top of gearbox |
16 | bore_d = 8, bore_l = 17.6, | 16 | bore_d = 8, bore_l = 17.6, |
17 | bore_dd = 7, | 17 | bore_dd = 7, |
18 | // pulley properties | 18 | // pulley properties |
19 | pulley_d = 11.5, pulley_h=10, | 19 | pulley_d = 11.5, pulley_h=10, |
20 | pulley_elevation = 1, // pulley elevation above the protrusion | 20 | pulley_elevation = 1, // pulley elevation above the protrusion |
21 | teeth_elevation = 7.5, // distance from the bottom of the pulley to its teeth | 21 | teeth_elevation = 7.5, // distance from the bottom of the pulley to its teeth |
22 | filament_offset = (8.25-(3.0+3.5)/2) - 11.5/2 + 1.75/2, | 22 | filament_offset = (8.25-(3.0+3.5)/2) - 11.5/2 + 1.75/2, |
23 | // idler properties | 23 | // idler properties |
24 | idler_d = 9.5, idler_h = 4, idler_id = 3,// idler dimensions: outer and inner diameters and height | 24 | idler_d = 9.5, idler_h = 4, idler_id = 3,// idler dimensions: outer and inner diameters and height |
25 | // spring properties | 25 | // spring properties |
26 | spring_d = 10, spring_lc = 9.6, // spring diameter and compressed length | 26 | spring_d = 10, spring_lc = 9.6, // spring diameter and compressed length |
27 | // filament path properties | 27 | // filament path properties |
28 | filament_d = 1.75, | 28 | filament_d = 1.75, |
29 | filament_path_d = 2, | 29 | filament_path_d = 2, |
30 | filament_guide_d = 4, // PTFE filament guide diameter | 30 | filament_guide_d = 4, // PTFE filament guide diameter |
31 | // knob properties | 31 | // knob properties |
32 | knob_h = 10, | 32 | knob_h = 10, |
33 | knob_bore_l = 4, | 33 | knob_bore_l = 4, |
34 | knob_indent_d = 4, | 34 | knob_indent_d = 4, |
35 | knob_indents = 12, | 35 | knob_indents = 12, |
36 | // spring tensioner | 36 | // spring tensioner |
37 | st_nut_d = 9, st_nut_h = 4, | 37 | st_nut_d = 9, st_nut_h = 4, |
38 | st_screw_d = 5, | 38 | st_screw_d = 5, |
39 | st_thickshell = 8*extrusion_width, st_thinshell = 4*extrusion_width, | 39 | st_thickshell = 8*extrusion_width, st_thinshell = 4*extrusion_width, |
40 | 40 | ||
41 | // screw it | 41 | // screw it |
42 | mount_screw_d = 3.1, mount_screw_l = 20, | 42 | mount_screw_d = 3.1, mount_screw_l = 20, |
43 | mount_screwhead_d=6, mount_screwhead_h=3, | 43 | mount_screwhead_d=6, mount_screwhead_h=3, |
44 | idler_screw_d = 3, | 44 | idler_screw_d = 3, |
45 | idler_screwhead_d=6, idler_screwhead_h=3, | 45 | idler_screwhead_d=6, idler_screwhead_h=3, |
46 | 46 | ||
47 | pf = pushfit_embeddest, | 47 | pf = pushfit_embeddest, |
48 | pf_shell = max(3*layer_height,3*extrusion_width), | 48 | pf_shell = max(3*layer_height,3*extrusion_width), |
49 | pf_smooth = true, | 49 | pf_smooth = true, |
50 | 50 | ||
51 | // empty spaces | 51 | // empty spaces |
52 | idler_travel = 3, // how far should idler travel when pressed | 52 | idler_travel = 3, // how far should idler travel when pressed |
53 | idler_clearance=1, | 53 | idler_clearance=1, |
54 | pulley_d_clearance=2, | 54 | pulley_d_clearance=2, |
55 | pulley_small_d_clearance=0.5, | 55 | pulley_small_d_clearance=0.5, |
56 | lever_v_clearance=.7, // vertical clearance for the lever | 56 | lever_v_clearance=.7, // vertical clearance for the lever |
57 | spring_d_clearance=1, | 57 | spring_d_clearance=1, |
58 | protrusion_tolerance_h=.5, // horizontal tolerance for the motor protrusion | 58 | protrusion_tolerance_h=.5, // horizontal tolerance for the motor protrusion |
59 | protrusion_tolerance_v=.5, // vertical tolerance for the motor protrusion | 59 | protrusion_tolerance_v=.5, // vertical tolerance for the motor protrusion |
60 | mount_screw_d_tolerance=.4, | 60 | mount_screw_d_tolerance=.4, |
61 | idler_v_tolerance=.5, | 61 | idler_v_tolerance=.5, |
62 | knob_bore_d_tolerance=.6, | 62 | knob_bore_d_tolerance=.6, |
63 | st_nut_h_tolerance=.2, | 63 | st_nut_h_tolerance=.2, |
64 | st_nut_d_tolerance=.2,/* TODO: make it st_nut_w_tolerance */ | 64 | st_nut_d_tolerance=.2,/* TODO: make it st_nut_w_tolerance */ |
65 | st_screw_d_tolerance=.5, | 65 | st_screw_d_tolerance=.5, |
66 | st_split_w_tolerance = .3, | 66 | st_split_w_tolerance = .3, |
67 | 67 | ||
68 | min_z_shell = 4*layer_height, // the very minimal shell thickness along z-axis. | 68 | min_z_shell = 4*layer_height, // the very minimal shell thickness along z-axis. |
69 | min_xy_shell = 2*extrusion_width, | 69 | min_xy_shell = 2*extrusion_width, |
70 | 70 | ||
71 | what="lever", // lever|body|knob|springpad|* | 71 | what="lever", // lever|body|knob|springpad|* |
72 | left=false, | 72 | left=false, |
73 | vitamins = true, | 73 | vitamins = true, |
74 | bridges = true, | 74 | bridges = true, |
75 | tensioner = true, | ||
76 | debug = false | 75 | debug = false |
77 | ) { | 76 | ) { |
78 | fnd = 2*PI; fnr = 2*fnd; | 77 | fnd = 2*PI; fnr = 2*fnd; |
79 | 78 | ||
80 | idler_filament_offset = filament_path_d/2; // -filament_offset; | 79 | idler_filament_offset = filament_path_d/2; // -filament_offset; |
81 | lever_shell = mount_screwhead_h+0.5; | 80 | lever_shell = mount_screwhead_h+0.5; |
82 | lever_thickness=max(spring_d+spring_d_clearance+layer_height*8,idler_h+idler_v_tolerance+2*lever_shell); | 81 | lever_thickness=max(spring_d+spring_d_clearance+layer_height*8,idler_h+idler_v_tolerance+2*lever_shell); |
83 | lsd = idler_d-idler_clearance*2; // the diameter of lever thingie | 82 | lsd = idler_d-idler_clearance*2; // the diameter of lever thingie |
84 | longwing=(mount_d+mount_screw_d+mount_screw_d_tolerance+spring_d+spring_d_clearance)/2+min_xy_shell; | 83 | longwing=(mount_d+mount_screw_d+mount_screw_d_tolerance+spring_d+spring_d_clearance)/2+min_xy_shell; |
85 | shortwing = let(a=mount_d/2,c=(pulley_d+idler_d)/2/sqrt(2)) | 84 | shortwing = let(a=mount_d/2,c=(pulley_d+idler_d)/2/sqrt(2)) |
86 | sqrt(c*c+pow(a-c,2)); | 85 | sqrt(c*c+pow(a-c,2)); |
87 | longwing_travel = idler_travel*longwing/shortwing; | 86 | longwing_travel = idler_travel*longwing/shortwing; |
88 | h_ = (pulley_d+idler_d)/(2*sqrt(2)); | 87 | h_ = (pulley_d+idler_d)/(2*sqrt(2)); |
89 | ri = sqrt( pow(h_,2) + pow(mount_d/2-h_,2) ); | 88 | ri = sqrt( pow(h_,2) + pow(mount_d/2-h_,2) ); |
90 | spring_dl = idler_travel*longwing/ri; | 89 | spring_dl = idler_travel*longwing/ri; |
91 | // finger and spring support | 90 | // finger and spring support |
92 | fsw = gearbox_d-(gearbox_d-mount_d)/2-max(spring_lc,longwing_travel+(gearbox_d-mount_d)/2); | 91 | fsw = gearbox_d-(gearbox_d-mount_d)/2-max(spring_lc,longwing_travel+(gearbox_d-mount_d)/2); |
93 | 92 | ||
94 | mount_min_depth = mounthole_min_depth ? mounthole_min_depth : mounthole_depth-1; | 93 | mount_min_depth = mounthole_min_depth ? mounthole_min_depth : mounthole_depth-1; |
95 | mount_max_depth = mounthole_max_depth ? mounthole_max_depth : mounthole_depth+1; | 94 | mount_max_depth = mounthole_max_depth ? mounthole_max_depth : mounthole_depth+1; |
96 | filament_elevation=protrusion_h+pulley_elevation+teeth_elevation; | 95 | filament_elevation=protrusion_h+pulley_elevation+teeth_elevation; |
97 | ls_z = filament_elevation; // leverspace mid-z | 96 | ls_z = filament_elevation; // leverspace mid-z |
98 | ls_h = lever_thickness+lever_v_clearance; // leverspace height | 97 | ls_h = lever_thickness+lever_v_clearance; // leverspace height |
99 | mount_depth = mount_screw_l - (ls_z+ls_h/2+min_z_shell); | 98 | mount_depth = mount_screw_l - (ls_z+ls_h/2+min_z_shell); |
100 | body_h = max(protrusion_h+bore_l,mount_screw_l-mount_depth+mount_screwhead_h+min_z_shell,ls_z*2); | 99 | body_h = max(protrusion_h+bore_l,mount_screw_l-mount_depth+mount_screwhead_h+min_z_shell,ls_z*2); |
101 | echo("mount depth",mount_depth); | 100 | echo("mount depth",mount_depth); |
102 | 101 | ||
103 | module teardrop(r,d,h,center=false,angle=45) { | 102 | module teardrop(r,d,h,center=false,angle=45) { |
104 | dd = d ? d : (2*r); | 103 | dd = d ? d : (2*r); |
105 | $fn = dd*fnd; | 104 | $fn = dd*fnd; |
106 | cylinder(d=dd,h=h,center=center); | 105 | cylinder(d=dd,h=h,center=center); |
107 | if(angle>0) translate([0,0,center?-h/2:0]) | 106 | if(angle>0) translate([0,0,center?-h/2:0]) |
108 | rotate([0,0,angle]) | 107 | rotate([0,0,angle]) |
109 | cube(size=[d/2,d/2,h]); | 108 | cube(size=[d/2,d/2,h]); |
110 | } | 109 | } |
111 | 110 | ||
112 | module mirrorleft() { | 111 | module mirrorleft() { |
113 | mirror([left?0:1,0,0]) children(); | 112 | mirror([left?0:1,0,0]) children(); |
114 | } | 113 | } |
115 | module place_idler() { | 114 | module place_idler() { |
116 | rotate([0,0,45]) | 115 | rotate([0,0,45]) |
117 | translate([(pulley_d+idler_d)/2,0,0]) | 116 | translate([(pulley_d+idler_d)/2,0,0]) |
118 | children(); | 117 | children(); |
119 | } | 118 | } |
120 | module finger_indent(d=lever_thickness,depth/*=1*/,r/*=15*/) { | 119 | module finger_indent(d=lever_thickness,depth/*=1*/,r/*=15*/) { |
121 | if(depth) { | 120 | if(depth) { |
122 | hh = (-4*pow(depth,2)+pow(d,2))/(8*depth); | 121 | hh = (-4*pow(depth,2)+pow(d,2))/(8*depth); |
123 | rr = depth+hh; | 122 | rr = depth+hh; |
124 | translate([0,0,hh]) sphere(r=rr,$fn=fnr*rr); | 123 | translate([0,0,hh]) sphere(r=rr,$fn=fnr*rr); |
125 | }else if(r) { | 124 | }else if(r) { |
126 | hh=sqrt(pow(r,2)-pow(d,2)/4); | 125 | hh=sqrt(pow(r,2)-pow(d,2)/4); |
127 | translate([0,0,hh]) sphere(r=r,$fn=fnr*r); | 126 | translate([0,0,hh]) sphere(r=r,$fn=fnr*r); |
128 | } | 127 | } |
129 | } | 128 | } |
130 | 129 | ||
131 | % if(vitamins) mirrorleft() { | 130 | % if(vitamins) mirrorleft() { |
132 | translate([0,0,-epsilon]) mirror([0,0,1]) cylinder(d=gearbox_d,h=1,$fn=60); | 131 | translate([0,0,-epsilon]) mirror([0,0,1]) cylinder(d=gearbox_d,h=1,$fn=60); |
133 | for(zr=[0:90:359]) rotate([0,0,zr]) translate([mount_d/2,0,0]) | 132 | for(zr=[0:90:359]) rotate([0,0,zr]) translate([mount_d/2,0,0]) |
134 | cylinder(d=mount_screw_d,h=20,$fn=30); | 133 | cylinder(d=mount_screw_d,h=20,$fn=30); |
135 | translate([0,0,-epsilon]) cylinder(d=protrusion_d,h=protrusion_h,$fn=30); | 134 | translate([0,0,-epsilon]) cylinder(d=protrusion_d,h=protrusion_h,$fn=30); |
136 | translate([0,0,protrusion_h]) { | 135 | translate([0,0,protrusion_h]) { |
137 | difference() { | 136 | difference() { |
138 | cylinder(d=bore_d,h=bore_l,$fn=30); | 137 | cylinder(d=bore_d,h=bore_l,$fn=30); |
139 | translate([-bore_d/2-1,bore_dd-bore_d/2,-1]) | 138 | translate([-bore_d/2-1,bore_dd-bore_d/2,-1]) |
140 | cube([bore_d+2,bore_d/2,bore_l+2]); | 139 | cube([bore_d+2,bore_d/2,bore_l+2]); |
141 | } | 140 | } |
142 | translate([0,0,pulley_elevation]) { | 141 | translate([0,0,pulley_elevation]) { |
143 | cylinder(d=pulley_d,h=pulley_h,$fn=30); | 142 | cylinder(d=pulley_d,h=pulley_h,$fn=30); |
144 | translate([0,0,teeth_elevation]) { | 143 | translate([0,0,teeth_elevation]) { |
145 | place_idler() { | 144 | place_idler() { |
146 | cylinder(d=idler_d,h=idler_h,center=true,$fn=30); | 145 | cylinder(d=idler_d,h=idler_h,center=true,$fn=30); |
147 | cylinder(d=idler_screw_d,h=lever_thickness+2,center=true,$fn=30); | 146 | cylinder(d=idler_screw_d,h=lever_thickness+2,center=true,$fn=30); |
148 | }//place idler | 147 | }//place idler |
149 | // filament path | 148 | // filament path |
150 | rotate([0,0,45]) { | 149 | rotate([0,0,45]) { |
151 | translate([pulley_d/2-idler_filament_offset,0,0]) rotate([90,0,0]) { | 150 | translate([pulley_d/2-idler_filament_offset,0,0]) rotate([90,0,0]) { |
152 | cylinder(d=filament_d,h=gearbox_d,center=false,$fn=15); | 151 | cylinder(d=filament_d,h=gearbox_d,center=false,$fn=15); |
153 | }//rotate translate | 152 | }//rotate translate |
154 | translate([pulley_d/2+filament_offset,0,0]) rotate([-90,0,0]) { | 153 | translate([pulley_d/2+filament_offset,0,0]) rotate([-90,0,0]) { |
155 | cylinder(d=filament_d,h=gearbox_d,center=false,$fn=15); | 154 | cylinder(d=filament_d,h=gearbox_d,center=false,$fn=15); |
156 | translate([0,0,mount_d/sqrt(2)/2+mount_screw_d]) | 155 | translate([0,0,mount_d/sqrt(2)/2+mount_screw_d]) |
157 | pushfit(pf); | 156 | pushfit(pf); |
158 | }//rotate translate | 157 | }//rotate translate |
159 | }//rotate | 158 | }//rotate |
160 | }//translate teeth | 159 | }//translate teeth |
161 | }//translate pulley | 160 | }//translate pulley |
162 | }//translate protrusion | 161 | }//translate protrusion |
163 | }//vitamins | 162 | }//vitamins |
164 | 163 | ||
165 | module lever() { | 164 | module lever() { |
166 | translate([0,0,protrusion_h+pulley_elevation+teeth_elevation]) { | 165 | translate([0,0,protrusion_h+pulley_elevation+teeth_elevation]) { |
167 | difference() { | 166 | difference() { |
168 | union() { | 167 | union() { |
169 | hull() { | 168 | hull() { |
170 | place_idler() | 169 | place_idler() |
171 | cylinder(d=lsd,h=lever_thickness,center=true,$fn=60); | 170 | cylinder(d=lsd,h=lever_thickness,center=true,$fn=60); |
172 | translate([mount_d/2,0,0]) | 171 | translate([mount_d/2,0,0]) |
173 | cylinder(d=lsd,h=lever_thickness,center=true,$fn=60); | 172 | cylinder(d=lsd,h=lever_thickness,center=true,$fn=60); |
174 | }//hull | 173 | }//hull |
175 | hull() { | 174 | hull() { |
176 | translate([mount_d/2,0,0]) | 175 | translate([mount_d/2,0,0]) |
177 | cylinder(d=lsd,h=lever_thickness,center=true,$fn=60); | 176 | cylinder(d=lsd,h=lever_thickness,center=true,$fn=60); |
178 | translate([mount_d/2,-longwing,0]) rotate([0,90,0]) | 177 | translate([mount_d/2,-longwing,0]) rotate([0,90,0]) |
179 | cylinder(d=lever_thickness,h=lsd,center=true,$fn=60); | 178 | cylinder(d=lever_thickness,h=lsd,center=true,$fn=60); |
180 | }//hull | 179 | }//hull |
181 | }//union | 180 | }//union |
182 | 181 | ||
183 | // filament path | 182 | // filament path |
184 | place_idler() | 183 | place_idler() |
185 | translate([-idler_d/2-idler_filament_offset,0,0]) | 184 | translate([-idler_d/2-idler_filament_offset,0,0]) |
186 | rotate([90,0,0]) { | 185 | rotate([90,0,0]) { |
187 | mirror([0,1,0]) | 186 | mirror([0,1,0]) |
188 | teardrop(d=filament_path_d,h=3*gearbox_d,center=true); | 187 | teardrop(d=filament_path_d,h=3*gearbox_d,center=true); |
189 | translate([0,0, | 188 | translate([0,0, |
190 | sqrt(2)*(mount_d-pulley_d+lsd)/2 | 189 | sqrt(2)*(mount_d-pulley_d+lsd)/2 |
191 | ]) { | 190 | ]) { |
192 | cylinder(d1=filament_path_d,d2=2*filament_path_d, | 191 | cylinder(d1=filament_path_d,d2=2*filament_path_d, |
193 | h=filament_path_d,$fn=2*filament_path_d*fnd); | 192 | h=filament_path_d,$fn=2*filament_path_d*fnd); |
194 | translate([0,0,filament_path_d-epsilon]) | 193 | translate([0,0,filament_path_d-epsilon]) |
195 | cylinder(d=2*filament_path_d,h=lsd*sqrt(2),$fn=2*filament_path_d*fnd); | 194 | cylinder(d=2*filament_path_d,h=lsd*sqrt(2),$fn=2*filament_path_d*fnd); |
196 | }//translate | 195 | }//translate |
197 | }//rotate translate place_idler | 196 | }//rotate translate place_idler |
198 | 197 | ||
199 | // idler space and mounting hole | 198 | // idler space and mounting hole |
200 | place_idler() { | 199 | place_idler() { |
201 | cylinder(d=idler_d+idler_clearance*2,h=idler_h+idler_v_tolerance,center=true,$fn=60); | 200 | cylinder(d=idler_d+idler_clearance*2,h=idler_h+idler_v_tolerance,center=true,$fn=60); |
202 | cylinder(d=idler_screw_d,h=lever_thickness+2,center=true,$fn=30); | 201 | cylinder(d=idler_screw_d,h=lever_thickness+2,center=true,$fn=30); |
203 | translate([0,0,lever_thickness/2-idler_screwhead_h]) | 202 | translate([0,0,lever_thickness/2-idler_screwhead_h]) |
204 | cylinder(d=idler_screwhead_d,h=idler_screwhead_h+1,$fn=fnd*idler_screwhead_d); | 203 | cylinder(d=idler_screwhead_d,h=idler_screwhead_h+1,$fn=fnd*idler_screwhead_d); |
205 | } | 204 | } |
206 | // mounting screw hole | 205 | // mounting screw hole |
207 | translate([mount_d/2,0,0]) | 206 | translate([mount_d/2,0,0]) |
208 | cylinder(d=mount_screw_d+mount_screw_d_tolerance,h=lever_thickness+2,center=true,$fn=fnd*mount_screw_d); | 207 | cylinder(d=mount_screw_d+mount_screw_d_tolerance,h=lever_thickness+2,center=true,$fn=fnd*mount_screw_d); |
209 | 208 | ||
210 | // lever end | 209 | // lever end |
211 | translate([mount_d/2,0,0]) rotate([0,90,0]) { | 210 | translate([mount_d/2,0,0]) rotate([0,90,0]) { |
212 | translate([0,-longwing,lsd/2]) finger_indent(d=lever_thickness-1,r=15); | 211 | translate([0,-longwing,lsd/2]) finger_indent(d=lever_thickness-1,r=15); |
213 | translate([0,-longwing,0]) | 212 | translate([0,-longwing,0]) |
214 | mirror([0,0,1]) | 213 | mirror([0,0,1]) |
215 | difference() { | 214 | difference() { |
216 | cylinder(d=spring_d+spring_d_clearance,h=lsd,$fn=fnd*(spring_d+spring_d_clearance)); | 215 | cylinder(d=spring_d+spring_d_clearance,h=lsd,$fn=fnd*(spring_d+spring_d_clearance)); |
217 | sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4); | 216 | sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4); |
218 | } | 217 | } |
219 | }//rotate-translate | 218 | }//rotate-translate |
220 | }//difference | 219 | }//difference |
221 | // bridging patch | 220 | // bridging patch |
222 | if(bridges) place_idler() | 221 | if(bridges) place_idler() |
223 | translate([0,0,lever_thickness/2-mount_screwhead_h]) | 222 | translate([0,0,lever_thickness/2-mount_screwhead_h]) |
224 | mirror([0,0,1]) | 223 | mirror([0,0,1]) |
225 | cylinder(d=mount_screwhead_d,h=layer_height); | 224 | cylinder(d=mount_screwhead_d,h=layer_height); |
226 | }//translate | 225 | }//translate |
227 | }//lever module | 226 | }//lever module |
228 | 227 | ||
229 | module body() { | 228 | module body() { |
230 | difference() { | 229 | difference() { |
231 | union() { | 230 | union() { |
232 | cylinder(d=gearbox_d,h=body_h,$fn=fnd*gearbox_d); | 231 | cylinder(d=gearbox_d,h=body_h,$fn=fnd*gearbox_d); |
233 | // spring tensioner part | 232 | // spring tensioner part |
234 | translate([-gearbox_d/2,0,0]) hull() { | 233 | translate([-gearbox_d/2,0,0]) hull() { |
235 | translate([0,-longwing,ls_z]) | 234 | translate([0,-longwing,ls_z]) |
236 | rotate([0,90,0]) | 235 | rotate([0,90,0]) |
237 | cylinder(d=lever_thickness,h=fsw,$fn=fnd*lever_thickness); | 236 | cylinder(d=lever_thickness,h=fsw,$fn=fnd*lever_thickness); |
238 | hh=body_h-ls_z; | 237 | hh=body_h-ls_z; |
239 | translate([0,0,ls_z]) | 238 | translate([0,0,ls_z]) |
240 | mirror([0,1,0]) cube(size=[fsw,longwing+(st_thinshell+st_split_w_tolerance)/2+st_thickshell,body_h-ls_z]); | 239 | mirror([0,1,0]) cube(size=[fsw,longwing+(st_thinshell+st_split_w_tolerance)/2+st_thickshell,body_h-ls_z]); |
241 | hhh=ls_z; | 240 | hhh=ls_z; |
242 | translate([0,0,0]) | 241 | translate([0,0,0]) |
243 | mirror([0,1,0]) cube(size=[fsw,longwing-hhh+lever_thickness/sqrt(2),hhh+lever_thickness/2]); | 242 | mirror([0,1,0]) cube(size=[fsw,longwing-hhh+lever_thickness/sqrt(2),hhh+lever_thickness/2]); |
244 | }//hull translate | 243 | }//hull translate |
245 | 244 | ||
246 | // pushfit bracket | 245 | // pushfit bracket |
247 | translate([0,0,filament_elevation]) | 246 | translate([0,0,filament_elevation]) |
248 | rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0]) | 247 | rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0]) |
249 | rotate([-90,0,0]) | 248 | rotate([-90,0,0]) |
250 | translate([0,0,mount_d/sqrt(2)/2+mount_screw_d-gearbox_d/2/*TODO:*/]) { | 249 | translate([0,0,mount_d/sqrt(2)/2+mount_screw_d-gearbox_d/2/*TODO:*/]) { |
251 | pfbl = pf_h(pf)+gearbox_d/2; //TODO: | 250 | pfbl = pf_h(pf)+gearbox_d/2; //TODO: |
252 | if(pf_smooth) { | 251 | if(pf_smooth) { |
253 | pfbd = pf_d(pf)+2*pf_shell; | 252 | pfbd = pf_d(pf)+2*pf_shell; |
254 | hull() { | 253 | hull() { |
255 | cylinder(d=pfbd,h=pfbl,$fn=pfbd*fnd); | 254 | cylinder(d=pfbd,h=pfbl,$fn=pfbd*fnd); |
256 | translate([-epsilon/2,0,0]) { | 255 | translate([-epsilon/2,0,0]) { |
257 | cube(size=[epsilon,filament_elevation,pfbl-filament_elevation+pfbd/2]); | 256 | cube(size=[epsilon,filament_elevation,pfbl-filament_elevation+pfbd/2]); |
258 | mirror([0,1,0]) | 257 | mirror([0,1,0]) |
259 | cube(size=[epsilon,body_h-filament_elevation,pfbl-body_h+filament_elevation+pfbd/2]); | 258 | cube(size=[epsilon,body_h-filament_elevation,pfbl-body_h+filament_elevation+pfbd/2]); |
260 | }//translate | 259 | }//translate |
261 | }//hull | 260 | }//hull |
262 | }else{ | 261 | }else{ |
263 | pfb2a = pf_d(pf)+2*pf_shell; pfba = pfb2a/2; | 262 | pfb2a = pf_d(pf)+2*pf_shell; pfba = pfb2a/2; |
264 | pfbd = pfb2a/cos(30); | 263 | pfbd = pfb2a/cos(30); |
265 | pfbs = pfb2a*tan(30); | 264 | pfbs = pfb2a*tan(30); |
266 | cylinder(d=pfbd,h=pfbl,$fn=6); | 265 | cylinder(d=pfbd,h=pfbl,$fn=6); |
267 | translate([-pfbs/2,0,0]) { | 266 | translate([-pfbs/2,0,0]) { |
268 | hull() { | 267 | hull() { |
269 | translate([0,-pfba,0]) cube(size=[pfbs,pfb2a,pfbl]); | 268 | translate([0,-pfba,0]) cube(size=[pfbs,pfb2a,pfbl]); |
270 | cube(size=[pfbs,filament_elevation,pfbl-filament_elevation+pfba]); | 269 | cube(size=[pfbs,filament_elevation,pfbl-filament_elevation+pfba]); |
271 | mirror([0,1,0]) | 270 | mirror([0,1,0]) |
272 | cube(size=[pfbs,body_h-filament_elevation,pfbl-body_h+filament_elevation+pfba]); | 271 | cube(size=[pfbs,body_h-filament_elevation,pfbl-body_h+filament_elevation+pfba]); |
273 | }//hull | 272 | }//hull |
274 | }//translate*/ | 273 | }//translate*/ |
275 | }//if(pf_smooth) | 274 | }//if(pf_smooth) |
276 | }//translate rotate translate rotate translate | 275 | }//translate rotate translate rotate translate |
277 | }//union (first child of difference) | 276 | }//union (first child of difference) |
278 | 277 | ||
279 | // protrusion | 278 | // protrusion |
280 | translate([0,0,-1]) | 279 | translate([0,0,-1]) |
281 | cylinder(d=protrusion_d+protrusion_tolerance_h,h=protrusion_h+protrusion_tolerance_v+1,$fn=fnd*(protrusion_d+protrusion_tolerance_h)); | 280 | cylinder(d=protrusion_d+protrusion_tolerance_h,h=protrusion_h+protrusion_tolerance_v+1,$fn=fnd*(protrusion_d+protrusion_tolerance_h)); |
282 | // mount screw holes | 281 | // mount screw holes |
283 | for(zr=[0:90:359]) rotate([0,0,zr]) translate([mount_d/2,0,0]) { | 282 | for(zr=[0:90:359]) rotate([0,0,zr]) translate([mount_d/2,0,0]) { |
284 | translate([0,0,mount_screw_l-mount_depth-(bridges?layer_height:-epsilon)]) | 283 | translate([0,0,mount_screw_l-mount_depth-(bridges?layer_height:-epsilon)]) |
285 | mirror([0,0,1]) | 284 | mirror([0,0,1]) |
286 | cylinder(d=mount_screw_d+mount_screw_d_tolerance, | 285 | cylinder(d=mount_screw_d+mount_screw_d_tolerance, |
287 | h=mount_screw_l-mount_depth+1, | 286 | h=mount_screw_l-mount_depth+1, |
288 | $fn=fnd*(mount_screw_d+mount_screw_d_tolerance)); | 287 | $fn=fnd*(mount_screw_d+mount_screw_d_tolerance)); |
289 | translate([0,0,mount_screw_l-mount_depth]) | 288 | translate([0,0,mount_screw_l-mount_depth]) |
290 | cylinder(d=mount_screwhead_d,h=body_h+1,$fn=fnd*mount_screwhead_d); | 289 | cylinder(d=mount_screwhead_d,h=body_h+1,$fn=fnd*mount_screwhead_d); |
291 | }//for | 290 | }//for |
292 | // pushfit | 291 | // pushfit |
293 | pf_offset = mount_d/sqrt(2)/2+mount_screw_d; | 292 | pf_offset = mount_d/sqrt(2)/2+mount_screw_d; |
294 | translate([0,0,filament_elevation]) | 293 | translate([0,0,filament_elevation]) |
295 | rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0]) | 294 | rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0]) |
296 | rotate([-90,0,0]) | 295 | rotate([-90,0,0]) |
297 | translate([0,0,pf_offset]) | 296 | translate([0,0,pf_offset]) |
298 | rotate([0,0,180]) { | 297 | rotate([0,0,180]) { |
299 | pushfit(pf); | 298 | pushfit(pf); |
300 | mirror([0,0,1]) { | 299 | mirror([0,0,1]) { |
301 | fh = 1.5* (filament_guide_d-filament_path_d)/2; | 300 | fh = 1.5* (filament_guide_d-filament_path_d)/2; |
302 | fo = pf_offset -filament_path_d /*(idler_d+idler_clearance)/2*/-fh; | 301 | fo = pf_offset -filament_path_d /*(idler_d+idler_clearance)/2*/-fh; |
303 | translate([0,0,-1]) teardrop(d=filament_guide_d,h=fo/2,angle=225); | 302 | translate([0,0,-1]) teardrop(d=filament_guide_d,h=fo/2,angle=225); |
304 | translate([0,0,-1]) teardrop(d=filament_path_d,h=gearbox_d/2+1,angle=-225); | 303 | translate([0,0,-1]) teardrop(d=filament_path_d,h=gearbox_d/2+1,angle=-225); |
305 | translate([0,0,fo+epsilon]) | 304 | translate([0,0,fo+epsilon]) |
306 | cylinder(d1=filament_path_d,d2=filament_guide_d,h=fh,$fn=fnd*filament_guide_d); | 305 | cylinder(d1=filament_path_d,d2=filament_guide_d,h=fh,$fn=fnd*filament_guide_d); |
307 | }//mirror | 306 | }//mirror |
308 | }//rotate translate rotate translate rotate translate | 307 | }//rotate translate rotate translate rotate translate |
309 | // pulley | 308 | // pulley |
310 | cylinder(d=pulley_d+pulley_small_d_clearance,h=body_h+1,$fn=fnd*(pulley_d+pulley_d_clearance)); | 309 | cylinder(d=pulley_d+pulley_small_d_clearance,h=body_h+1,$fn=fnd*(pulley_d+pulley_d_clearance)); |
311 | cylinder(d=pulley_d+pulley_d_clearance,ls_z-max(idler_h,filament_guide_d)/2,$fn=fnd*(pulley_d+pulley_d_clearance)); | 310 | cylinder(d=pulley_d+pulley_d_clearance,ls_z-max(idler_h,filament_guide_d)/2,$fn=fnd*(pulley_d+pulley_d_clearance)); |
312 | 311 | ||
313 | translate([0,0,ls_z-ls_h/2]) { | 312 | translate([0,0,ls_z-ls_h/2]) { |
314 | // idler travel | 313 | // idler travel |
315 | translate([mount_d/2,0,0]) | 314 | translate([mount_d/2,0,0]) |
316 | rotate([0,0,45]) | 315 | rotate([0,0,45]) |
317 | rotate_extrude(angle=90,$fn=fnr*(shortwing+(idler_d+idler_clearance)/2)) | 316 | rotate_extrude(angle=90,$fn=fnr*(shortwing+(idler_d+idler_clearance)/2)) |
318 | square([shortwing+(idler_d+idler_clearance)/2,ls_h]); | 317 | square([shortwing+(idler_d+idler_clearance)/2,ls_h]); |
319 | // idler itself | 318 | // idler itself |
320 | place_idler() | 319 | place_idler() |
321 | cylinder(d=idler_d+idler_clearance,h=ls_h,$fn=fnd*(idler_d+idler_clearance)); | 320 | cylinder(d=idler_d+idler_clearance,h=ls_h,$fn=fnd*(idler_d+idler_clearance)); |
322 | // lever space | 321 | // lever space |
323 | rotate([0,0,45]) | 322 | rotate([0,0,45]) |
324 | rotate_extrude(angle=-135+max(atan(2*fsw/gearbox_d-1),atan(gearbox_d/mount_d-1))) | 323 | rotate_extrude(angle=-135+max(atan(2*fsw/gearbox_d-1),atan(gearbox_d/mount_d-1))) |
325 | square([gearbox_d/2+1,ls_h]); | 324 | square([gearbox_d/2+1,ls_h]); |
326 | } | 325 | } |
327 | 326 | ||
328 | // back side cutout | 327 | // back side cutout |
329 | // XXX: this is somewhat ugly and potentially bugged, | 328 | // XXX: this is somewhat ugly and potentially bugged, |
330 | // but I want to sleep. | 329 | // but I want to sleep. |
331 | a0_ = atan( | 330 | a0_ = atan( |
332 | (mount_d/sqrt(2)/2+mount_screw_d+pf_h(pf)+gearbox_d/2) | 331 | (mount_d/sqrt(2)/2+mount_screw_d+pf_h(pf)+gearbox_d/2) |
333 | / | 332 | / |
334 | ( | 333 | ( |
335 | pulley_d/2+filament_offset- | 334 | pulley_d/2+filament_offset- |
336 | (pf_d(pf)+2*pf_shell)/2/cos(30) | 335 | (pf_d(pf)+2*pf_shell)/2/cos(30) |
337 | ) | 336 | ) |
338 | ); | 337 | ); |
339 | a0 = -135 + ( (a0_>0) ? a0_ : 180+a0_ ); | 338 | a0 = -135 + ( (a0_>0) ? a0_ : 180+a0_ ); |
340 | a1 = atan((longwing-lever_thickness/2)/(gearbox_d/2)); | 339 | a1 = atan((longwing-lever_thickness/2)/(gearbox_d/2)); |
341 | translate([0,0,ls_z]) difference() { | 340 | translate([0,0,ls_z]) difference() { |
342 | rotate([0,0,-180+a0]) | 341 | rotate([0,0,-180+a0]) |
343 | rotate_extrude(angle=a1-a0) | 342 | rotate_extrude(angle=a1-a0) |
344 | translate([0,-ls_h/2]) | 343 | translate([0,-ls_h/2]) |
345 | square([sqrt(pow(gearbox_d/2,2)+pow(longwing-lever_thickness/2,2))+1, | 344 | square([sqrt(pow(gearbox_d/2,2)+pow(longwing-lever_thickness/2,2))+1, |
346 | ls_h]); | 345 | ls_h]); |
347 | translate([-mount_d/2,0,0]) | 346 | translate([-mount_d/2,0,0]) |
348 | cylinder(d=gearbox_d-mount_d,h=ls_h+2,center=true,$fn=fnd*(gearbox_d-mount_d)); | 347 | cylinder(d=gearbox_d-mount_d,h=ls_h+2,center=true,$fn=fnd*(gearbox_d-mount_d)); |
349 | }//difference translate | 348 | }//difference translate |
350 | 349 | ||
351 | //translate([-mount_d/2,-longwing,filament_elevation]) | ||
352 | if(!tensioner) /* XXX: this seems to be bullshit, but it's so old, that it's historical bullshit */ | ||
353 | translate([mount_d/2,-longwing,filament_elevation]) | ||
354 | rotate([0,-90,0]) difference() { | ||
355 | cylinder(d=spring_d+spring_d_clearance,h=spring_lc+spring_dl,$fn=fnd*(spring_d+spring_d_clearance)); | ||
356 | translate([0,0,spring_lc+spring_dl]) sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4); | ||
357 | } | ||
358 | |||
359 | // spring tensioner | 350 | // spring tensioner |
360 | translate([-gearbox_d/2,-longwing,ls_z]) rotate([0,-90,0]) { | 351 | translate([-gearbox_d/2,-longwing,ls_z]) rotate([0,-90,0]) { |
361 | if(!tensioner) finger_indent(d=lever_thickness-1,r=15); else { | 352 | mirror([0,0,1]) { |
362 | mirror([0,0,1]) { | 353 | translate([0,0,st_thickshell]) |
363 | translate([0,0,st_thickshell]) | 354 | hull() for(o=[0,spring_d]) translate([0,-o,0]) |
364 | hull() for(o=[0,spring_d]) translate([0,-o,0]) | 355 | rotate([0,0,30]) |
365 | rotate([0,0,30]) | 356 | cylinder(d=st_nut_d+st_nut_d_tolerance,h=st_nut_h+st_nut_h_tolerance,$fn=6); |
366 | cylinder(d=st_nut_d+st_nut_d_tolerance,h=st_nut_h+st_nut_h_tolerance,$fn=6); | 357 | translate([0,0,-1]) cylinder(d=st_screw_d+st_screw_d_tolerance,h=fsw+2,$fn=fnd*(st_screw_d+st_screw_d_tolerance)); |
367 | translate([0,0,-1]) cylinder(d=st_screw_d+st_screw_d_tolerance,h=fsw+2,$fn=fnd*(st_screw_d+st_screw_d_tolerance)); | 358 | bigd = spring_d+spring_d_clearance; |
368 | bigd = spring_d+spring_d_clearance; | 359 | hf = (bigd-st_screw_d-st_screw_d_tolerance)/2; |
369 | hf = (bigd-st_screw_d-st_screw_d_tolerance)/2; | 360 | translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell-epsilon]) { |
370 | translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell-epsilon]) { | 361 | cylinder(d1=st_screw_d+st_screw_d_tolerance,d2=bigd, |
371 | cylinder(d1=st_screw_d+st_screw_d_tolerance,d2=bigd, | 362 | h=hf+epsilon, $fn=fnd*bigd); |
372 | h=hf+epsilon, $fn=fnd*bigd); | 363 | translate([0,-(st_thinshell+st_split_w_tolerance)/2,0]) |
373 | translate([0,-(st_thinshell+st_split_w_tolerance)/2,0]) | 364 | cube(size=[body_h-ls_z+1,st_thinshell+st_split_w_tolerance,fsw+1]); |
374 | cube(size=[body_h-ls_z+1,st_thinshell+st_split_w_tolerance,fsw+1]); | 365 | }//translate |
375 | } | 366 | translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+hf-epsilon]) |
376 | translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+hf-epsilon]) | 367 | cylinder(d=bigd,h=fsw+1,$fn=fnd*bigd); |
377 | cylinder(d=bigd,h=fsw+1,$fn=fnd*bigd); | 368 | }//mirror |
378 | } | 369 | }//translate |
379 | } | ||
380 | } | ||
381 | 370 | ||
382 | }//difference | 371 | }//difference |
383 | 372 | ||
384 | }//body module | 373 | }//body module |
385 | 374 | ||
386 | module springpad() { | 375 | module springpad() { |
387 | smalld=st_screw_d+st_screw_d_tolerance+min_xy_shell; | 376 | smalld=st_screw_d+st_screw_d_tolerance+min_xy_shell; |
388 | bigd = spring_d+spring_d_clearance/2; | 377 | bigd = spring_d+spring_d_clearance/2; |
389 | hf = (bigd-smalld)/2; | 378 | hf = (bigd-smalld)/2; |
390 | h = hf*3.5; | 379 | h = hf*3.5; |
391 | translate([-gearbox_d/2+st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+1,-longwing,filament_elevation]) | 380 | translate([-gearbox_d/2+st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+1,-longwing,filament_elevation]) |
392 | rotate([0,90,0]) difference() { | 381 | rotate([0,90,0]) difference() { |
393 | union() { | 382 | union() { |
394 | cylinder(d1=smalld,d2=bigd,h=hf,$fn=fnd*bigd); | 383 | cylinder(d1=smalld,d2=bigd,h=hf,$fn=fnd*bigd); |
395 | translate([0,0,hf-epsilon]) | 384 | translate([0,0,hf-epsilon]) |
396 | cylinder(d=bigd,h=h-hf,$fn=fnd*bigd); | 385 | cylinder(d=bigd,h=h-hf,$fn=fnd*bigd); |
397 | translate([0,0,h]) | 386 | translate([0,0,h]) |
398 | sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4); | 387 | sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4); |
399 | l = body_h-ls_z; | 388 | l = body_h-ls_z; |
400 | w = st_thinshell; | 389 | w = st_thinshell; |
401 | hull() translate([0,-st_thinshell/2,0]) mirror([1,0,0]) { | 390 | hull() translate([0,-st_thinshell/2,0]) mirror([1,0,0]) { |
402 | translate([0,0,w]) | 391 | translate([0,0,w]) |
403 | cube(size=[l,st_thinshell,w]); | 392 | cube(size=[l,st_thinshell,w]); |
404 | cube(size=[l-w,st_thinshell,2*w]); | 393 | cube(size=[l-w,st_thinshell,2*w]); |
405 | } | 394 | } |
406 | } | 395 | } |
407 | translate([0,0,-epsilon]) | 396 | translate([0,0,-epsilon]) |
408 | cylinder(d=st_screw_d+st_screw_d_tolerance,h=2*hf+epsilon,$fn=fnd*(st_screw_d+st_screw_d_tolerance)); | 397 | cylinder(d=st_screw_d+st_screw_d_tolerance,h=2*hf+epsilon,$fn=fnd*(st_screw_d+st_screw_d_tolerance)); |
409 | } | 398 | } |
410 | } | 399 | } |
411 | 400 | ||
412 | module knob() { | 401 | module knob() { |
413 | ch = knob_indent_d/2; | 402 | ch = knob_indent_d/2; |
414 | translate([0,0,body_h+epsilon]) { | 403 | translate([0,0,body_h+epsilon]) { |
415 | mirror([0,0,1]) translate([0,0,-epsilon]) { | 404 | mirror([0,0,1]) translate([0,0,-epsilon]) { |
416 | difference() { | 405 | difference() { |
417 | cylinder(d=pulley_d,h=knob_bore_l,$fn=fnd*pulley_d); | 406 | cylinder(d=pulley_d,h=knob_bore_l,$fn=fnd*pulley_d); |
418 | translate([0,0,-1]) difference() { | 407 | translate([0,0,-1]) difference() { |
419 | cylinder(d=bore_d+knob_bore_d_tolerance,h=knob_bore_l+2); | 408 | cylinder(d=bore_d+knob_bore_d_tolerance,h=knob_bore_l+2); |
420 | translate([-bore_d/2-1,bore_dd-bore_d/2+knob_bore_d_tolerance/2,-1]) | 409 | translate([-bore_d/2-1,bore_dd-bore_d/2+knob_bore_d_tolerance/2,-1]) |
421 | cube([bore_d+2,bore_d/2,knob_bore_l+4]); | 410 | cube([bore_d+2,bore_d/2,knob_bore_l+4]); |
422 | } | 411 | } |
423 | } | 412 | } |
424 | } | 413 | } |
425 | difference() { | 414 | difference() { |
426 | union() { | 415 | union() { |
427 | cylinder(d1=gearbox_d-2*ch,d2=gearbox_d,h=ch+epsilon,$fn=fnd*gearbox_d); | 416 | cylinder(d1=gearbox_d-2*ch,d2=gearbox_d,h=ch+epsilon,$fn=fnd*gearbox_d); |
428 | translate([0,0,ch]) | 417 | translate([0,0,ch]) |
429 | cylinder(d=gearbox_d,h=knob_h-2*ch+epsilon,$fn=fnd*gearbox_d); | 418 | cylinder(d=gearbox_d,h=knob_h-2*ch+epsilon,$fn=fnd*gearbox_d); |
430 | translate([0,0,knob_h-ch]) | 419 | translate([0,0,knob_h-ch]) |
431 | cylinder(d1=gearbox_d,d2=gearbox_d-2*ch,h=ch,$fn=fnd*gearbox_d); | 420 | cylinder(d1=gearbox_d,d2=gearbox_d-2*ch,h=ch,$fn=fnd*gearbox_d); |
432 | } | 421 | } |
433 | for(a=[0:360/knob_indents:359]) rotate([0,0,a]) | 422 | for(a=[0:360/knob_indents:359]) rotate([0,0,a]) |
434 | translate([0,gearbox_d/2,-1]) | 423 | translate([0,gearbox_d/2,-1]) |
435 | cylinder(d=knob_indent_d,h=knob_h+2,$fn=fnd*knob_indent_d); | 424 | cylinder(d=knob_indent_d,h=knob_h+2,$fn=fnd*knob_indent_d); |
436 | } | 425 | } |
437 | } | 426 | } |
438 | }//knob module | 427 | }//knob module |
439 | 428 | ||
440 | module debug() { | 429 | module debug() { |
441 | difference() { | 430 | difference() { |
442 | children(); | 431 | children(); |
443 | if(debug) { | 432 | if(debug) { |
444 | // spring tensioner debug cutout | 433 | // spring tensioner debug cutout |
445 | if(tensioner) // TODO: collapse copypasted transformations | 434 | // TODO: collapse copypasted transformations |
446 | translate([-gearbox_d/2,0,0]) | 435 | translate([-gearbox_d/2,0,0]) |
447 | translate([0,-longwing,ls_z]) rotate([0,-90,0]) | 436 | translate([0,-longwing,ls_z]) rotate([0,-90,0]) |
448 | translate([0,-lever_thickness/2-1,-gearbox_d]) | 437 | translate([0,-lever_thickness/2-1,-gearbox_d]) |
449 | cube(size=[body_h/2+1,lever_thickness/2+1,gearbox_d+2]); | 438 | cube(size=[body_h/2+1,lever_thickness/2+1,gearbox_d+2]); |
450 | // lever axis debug cutout | 439 | // lever axis debug cutout |
451 | translate([mount_d/2,0,-1]) | 440 | translate([mount_d/2,0,-1]) |
452 | rotate([0,0,-45]) | 441 | rotate([0,0,-45]) |
453 | cube(size=[gearbox_d-mount_d,gearbox_d-mount_d,body_h+knob_h+2]); | 442 | cube(size=[gearbox_d-mount_d,gearbox_d-mount_d,body_h+knob_h+2]); |
454 | // idler debug cutout | 443 | // idler debug cutout |
455 | translate([0,0,ls_z]) | 444 | translate([0,0,ls_z]) |
456 | place_idler() | 445 | place_idler() |
457 | rotate([0,0,-45]) | 446 | rotate([0,0,-45]) |
458 | translate([0,0,-lever_thickness/2-epsilon]) | 447 | translate([0,0,-lever_thickness/2-epsilon]) |
459 | cube(size=[(idler_d+idler_clearance)/2,(idler_d+idler_clearance)/2, | 448 | cube(size=[(idler_d+idler_clearance)/2,(idler_d+idler_clearance)/2, |
460 | lever_thickness+2*epsilon]); | 449 | lever_thickness+2*epsilon]); |
461 | // pushfit debug cutout | 450 | // pushfit debug cutout |
462 | place_idler() | 451 | place_idler() |
463 | translate([-idler_d/2+filament_offset,0,ls_z]) | 452 | translate([-idler_d/2+filament_offset,0,ls_z]) |
464 | cube(size=[gearbox_d/2,gearbox_d/2+pf_h(pf),body_h-ls_z+1]); | 453 | cube(size=[gearbox_d/2,gearbox_d/2+pf_h(pf),body_h-ls_z+1]); |
465 | }//if debug | 454 | }//if debug |
466 | }//difference | 455 | }//difference |
467 | } | 456 | } |
468 | 457 | ||
469 | mirrorleft() | 458 | mirrorleft() |
470 | debug() | 459 | debug() |
471 | if(what=="lever") color("green",0.7) lever(); | 460 | if(what=="lever") color("green",0.7) lever(); |
472 | else if(what=="body") color("yellow",0.7) body(); | 461 | else if(what=="body") color("yellow",0.7) body(); |
473 | else if(what=="knob") color("red",0.7) knob(); | 462 | else if(what=="knob") color("red",0.7) knob(); |
474 | else if(what=="springpad") color("blue",0.7) springpad(); | 463 | else if(what=="springpad") color("blue",0.7) springpad(); |
475 | else if(what=="both") { | 464 | else if(what=="both") { |
476 | color("green",0.7) lever(); | 465 | color("green",0.7) lever(); |
477 | color("yellow",0.7) body(); | 466 | color("yellow",0.7) body(); |
478 | }else{ | 467 | }else{ |
479 | color("green",0.7) lever(); | 468 | color("green",0.7) lever(); |
480 | color("yellow",0.7) body(); | 469 | color("yellow",0.7) body(); |
481 | color("red",0.7) knob(); | 470 | color("red",0.7) knob(); |
482 | color("blue",0.7) springpad(); | 471 | color("blue",0.7) springpad(); |
483 | } | 472 | } |
484 | } | 473 | } |
485 | 474 | ||
486 | the_extruder(what="*",left=false,debug=true); | 475 | the_extruder(what="*",left=false,debug=true); |