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-rw-r--r--another.scad8
1 files changed, 6 insertions, 2 deletions
diff --git a/another.scad b/another.scad
index 8334b11..1811584 100644
--- a/another.scad
+++ b/another.scad
@@ -1,268 +1,272 @@
draft=true;
layer_height=0.2; extrusion_width=0.4;
epsilon=0.01;
$fs=0.0125;
use <pushfittery.scad>;
include <pushfit_data.scad>;
include <pulley_data.scad>;
module the_extruder(
// motor properties
gearbox_d = 36,
mount_d = 28, // the distance between opposite mounting holes
mounthole_depth = 5,
mounthole_min_depth = 3, mounthole_max_depth = 4,
protrusion_d = 22, protrusion_h = 2.2, // the dimensions of the protrusion on top of gearbox
bore_d = 8, bore_l = 17.6,
bore_dd = 7,
// pulley properties
pulley = pulley_e3d,
pulley_elevation = 1, // pulley elevation above the protrusion
// idler properties
idler_d = 10, idler_h = 4, idler_id = 3, // idler dimensions: outer and inner diameters and height
// spring properties
spring_d = 10, spring_lc = 9.6, // spring diameter and compressed length
// filament path properties
filament_d = 1.75,
filament_path_d = 2,
filament_guide_d = 4, // PTFE filament guide diameter
// knob properties
knob_h = 10,
knob_indent_d = 4,
knob_indents = 12,
knob_v_clearance = 1,
// spring tensioner
st_nut_d = 9, st_nut_h = 4,
- st_screw_d = 5,
+ st_screw_d = 5, st_screw_l = 16,
st_thickshell = 8*extrusion_width, st_thinshell = 2*extrusion_width,
st_split_w = 4*extrusion_width,
// screw it
mount_screw_d = 3.1, mount_screw_l = 20,
mount_screwhead_d=6, mount_screwhead_h=3,
idler_screw_d = 3,
idler_screwhead_d=6, idler_screwhead_h=3,
pf = pushfit_metal,
pf_shell = max(3*layer_height,3*extrusion_width),
// empty spaces
idler_travel = 3, // how far should idler travel when pressed
idler_clearance=.5,
pulley_small_d_clearance=.5,
lever_v_clearance=.7, // vertical clearance for the lever
spring_d_clearance=1,
protrusion_tolerance_h=.5, // horizontal tolerance for the motor protrusion
protrusion_tolerance_v=.5, // vertical tolerance for the motor protrusion
mount_screw_d_tolerance=.4,
idler_v_tolerance=.5,
knob_bore_d_tolerance=.8,
st_nut_h_tolerance=.2,
st_nut_d_tolerance=.2,/* TODO: make it st_nut_w_tolerance */
st_screw_d_tolerance=.5,
st_split_w_tolerance = .3,
min_z_shell = 4*layer_height, // the very minimal shell thickness along z-axis.
min_xy_shell = 2*extrusion_width,
body_label = "another", body_label_thickness = layer_height,
knob_label = "another", knob_label_thickness = 2*layer_height, knob_label_size=undef,
what="lever", // lever|body|knob|springpad|*
left=false,
vitamins = true,
bridges = true,
debug = false,
) {
fnd = 2*PI; fnr = 2*fnd;
function lu(m,k) = m[search([k],m)[0]][1];
pulley_d = lu(pulley,"d");
pulley_h = lu(pulley,"h");
teeth_elevation = lu(pulley,"fe");
filament_offset = lu(pulley,"g")+filament_d/2;
pulley_d_clearance = lu(pulley,"ssrc")*2;
idler_filament_offset = filament_path_d/2;
lever_shell = mount_screwhead_h+0.5;
lever_thickness=max(spring_d+spring_d_clearance+layer_height*8,idler_h+idler_v_tolerance+2*lever_shell);
lsd = idler_d-idler_clearance*2; // the diameter of lever thingie
longwing=(mount_d+mount_screw_d+mount_screw_d_tolerance+spring_d+spring_d_clearance)/2+min_xy_shell;
shortwing = let(a=mount_d/2,c=(pulley_d+idler_d)/2/sqrt(2))
sqrt(c*c+pow(a-c,2));
longwing_travel = idler_travel*longwing/shortwing;
h_ = (pulley_d+idler_d)/(2*sqrt(2));
ri = sqrt( pow(h_,2) + pow(mount_d/2-h_,2) );
spring_dl = idler_travel*longwing/ri;
// finger and spring support
fsw = gearbox_d-(gearbox_d-mount_d)/2-max(spring_lc,longwing_travel+(gearbox_d-mount_d)/2);
mount_min_depth = mounthole_min_depth ? mounthole_min_depth : mounthole_depth-1;
mount_max_depth = mounthole_max_depth ? mounthole_max_depth : mounthole_depth+1;
filament_elevation=protrusion_h+pulley_elevation+teeth_elevation;
ls_z = filament_elevation; // leverspace mid-z
ls_h = lever_thickness+lever_v_clearance; // leverspace height
mount_depth = mount_screw_l - (ls_z+ls_h/2+min_z_shell);
body_h = max(protrusion_h+bore_l,mount_screw_l-mount_depth+mount_screwhead_h+min_z_shell,ls_z*2);
echo("mount depth",mount_depth);
pf_offset = mount_d/sqrt(2)/2+mount_screw_d/2+min_xy_shell;
module teardrop(r,d,h,center=false,angle=45) {
dd = d ? d : (2*r);
$fn = dd*fnd;
cylinder(d=dd,h=h,center=center);
if(angle>0) translate([0,0,center?-h/2:0])
rotate([0,0,angle])
cube(size=[d/2,d/2,h]);
}
module mirrorleft() {
mirror([left?0:1,0,0]) children();
}
module place_idler() {
rotate([0,0,45])
translate([(pulley_d+idler_d)/2,0,0])
children();
}
module finger_indent(d=lever_thickness,depth/*=1*/,r/*=15*/) {
if(depth) {
hh = (-4*pow(depth,2)+pow(d,2))/(8*depth);
rr = depth+hh;
translate([0,0,hh]) sphere(r=rr,$fn=fnr*rr);
}else if(r) {
hh=sqrt(pow(r,2)-pow(d,2)/4);
translate([0,0,hh]) sphere(r=r,$fn=fnr*r);
}
}
% if(vitamins) mirrorleft() {
translate([0,0,-epsilon]) mirror([0,0,1]) cylinder(d=gearbox_d,h=1,$fn=60);
for(zr=[0:90:359]) rotate([0,0,zr]) translate([mount_d/2,0,0])
cylinder(d=mount_screw_d,h=20,$fn=30);
translate([0,0,-epsilon]) cylinder(d=protrusion_d,h=protrusion_h,$fn=30);
translate([0,0,protrusion_h]) {
difference() {
cylinder(d=bore_d,h=bore_l,$fn=30);
translate([-bore_d/2-1,bore_dd-bore_d/2,-1])
cube([bore_d+2,bore_d/2,bore_l+2]);
}
translate([0,0,pulley_elevation]) {
cylinder(d=pulley_d,h=pulley_h,$fn=30);
translate([0,0,teeth_elevation]) {
place_idler() {
cylinder(d=idler_d,h=idler_h,center=true,$fn=30);
cylinder(d=idler_screw_d,h=lever_thickness+2,center=true,$fn=30);
}//place idler
// filament path
rotate([0,0,45]) {
translate([pulley_d/2-idler_filament_offset,0,0]) rotate([90,0,0]) {
cylinder(d=filament_d,h=gearbox_d,center=false,$fn=15);
}//rotate translate
translate([pulley_d/2+filament_offset,0,0]) rotate([-90,0,0]) {
cylinder(d=filament_d,h=gearbox_d,center=false,$fn=15);
translate([0,0,pf_offset])
pushfit(pf);
}//rotate translate
}//rotate
}//translate teeth
}//translate pulley
}//translate protrusion
- }//vitamins
+ // spring tensioner screw
+ translate([-gearbox_d/2,-longwing,ls_z])
+ rotate([0,90,0])
+ cylinder(d=st_screw_d,h=st_screw_l);
+ }//mirrorleft if(vitamins)
module lever() {
translate([0,0,protrusion_h+pulley_elevation+teeth_elevation]) {
difference() {
union() {
hull() {
place_idler()
cylinder(d=lsd,h=lever_thickness,center=true,$fn=60);
translate([mount_d/2,0,0])
cylinder(d=lsd,h=lever_thickness,center=true,$fn=60);
}//hull
hull() {
translate([mount_d/2,0,0])
cylinder(d=lsd,h=lever_thickness,center=true,$fn=60);
translate([mount_d/2,-longwing,0]) rotate([0,90,0])
cylinder(d=lever_thickness,h=lsd,center=true,$fn=60);
}//hull
}//union
// filament path
place_idler()
translate([-idler_d/2-idler_filament_offset,0,0])
rotate([90,0,0]) {
mirror([0,1,0])
teardrop(d=filament_path_d,h=3*gearbox_d,center=true);
translate([0,0,
sqrt(2)*(mount_d-pulley_d+lsd)/2
]) {
cylinder(d1=filament_path_d,d2=2*filament_path_d,
h=filament_path_d,$fn=2*filament_path_d*fnd);
translate([0,0,filament_path_d-epsilon])
cylinder(d=2*filament_path_d,h=lsd*sqrt(2),$fn=2*filament_path_d*fnd);
}//translate
}//rotate translate place_idler
// idler space and mounting hole
place_idler() {
cylinder(d=idler_d+idler_clearance*2,h=idler_h+idler_v_tolerance,center=true,$fn=60);
cylinder(d=idler_screw_d,h=lever_thickness+2,center=true,$fn=30);
translate([0,0,lever_thickness/2-idler_screwhead_h])
cylinder(d=idler_screwhead_d,h=idler_screwhead_h+1,$fn=fnd*idler_screwhead_d);
}
// mounting screw hole
translate([mount_d/2,0,0])
cylinder(d=mount_screw_d+mount_screw_d_tolerance,h=lever_thickness+2,center=true,$fn=fnd*mount_screw_d);
// lever end
translate([mount_d/2,0,0]) rotate([0,90,0]) {
translate([0,-longwing,lsd/2]) finger_indent(d=lever_thickness-1,r=15);
translate([0,-longwing,0])
mirror([0,0,1])
difference() {
cylinder(d=spring_d+spring_d_clearance,h=lsd,$fn=fnd*(spring_d+spring_d_clearance));
sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4);
}
}//rotate-translate
}//difference
// bridging patch
if(bridges) place_idler()
translate([0,0,lever_thickness/2-mount_screwhead_h])
mirror([0,0,1])
cylinder(d=mount_screwhead_d,h=layer_height);
}//translate
}//lever module
module body() {
difference() {
union() {
cylinder(d=gearbox_d,h=body_h,$fn=fnd*gearbox_d);
// spring tensioner part
translate([-gearbox_d/2,0,0]) hull() {
translate([0,-longwing,ls_z])
rotate([0,90,0])
cylinder(d=lever_thickness,h=fsw,$fn=fnd*lever_thickness);
hh=body_h-ls_z;
translate([0,0,ls_z])
mirror([0,1,0]) cube(size=[fsw,longwing+(st_split_w+st_split_w_tolerance)/2+st_thickshell,body_h-ls_z]);
hhh=ls_z;
translate([0,0,0])
mirror([0,1,0]) cube(size=[fsw,longwing-hhh+lever_thickness/sqrt(2),hhh+lever_thickness/2]);
}//hull translate
// pushfit bracket
translate([0,0,filament_elevation])
rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0])
rotate([-90,0,0])
translate([0,0,pf_offset-gearbox_d/2/*TODO:*/]) {
pfbl = pf_h(pf)+gearbox_d/2; //TODO:
pfbd = pf_d(pf)+2*pf_shell;
hull() {
cylinder(d=pfbd,h=pfbl,$fn=pfbd*fnd);
translate([-epsilon/2,0,0]) {
cube(size=[epsilon,filament_elevation,pfbl-filament_elevation+pfbd/2]);
mirror([0,1,0])
cube(size=[epsilon,body_h-filament_elevation,pfbl-body_h+filament_elevation+pfbd/2]);
}//translate