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-rw-r--r--another.scad4
1 files changed, 2 insertions, 2 deletions
diff --git a/another.scad b/another.scad
index 83a4e43..4842e1b 100644
--- a/another.scad
+++ b/another.scad
@@ -268,194 +268,194 @@ module the_extruder(
268 hull() { 268 hull() {
269 cylinder(d=pfbd,h=pfbl,$fn=pfbd*fnd); 269 cylinder(d=pfbd,h=pfbl,$fn=pfbd*fnd);
270 translate([-epsilon/2,0,0]) { 270 translate([-epsilon/2,0,0]) {
271 cube(size=[epsilon,filament_elevation,pfbl-filament_elevation+pfbd/2]); 271 cube(size=[epsilon,filament_elevation,pfbl-filament_elevation+pfbd/2]);
272 mirror([0,1,0]) 272 mirror([0,1,0])
273 cube(size=[epsilon,body_h-filament_elevation,pfbl-body_h+filament_elevation+pfbd/2]); 273 cube(size=[epsilon,body_h-filament_elevation,pfbl-body_h+filament_elevation+pfbd/2]);
274 }//translate 274 }//translate
275 }//hull 275 }//hull
276 }//translate rotate translate rotate translate 276 }//translate rotate translate rotate translate
277 }//union (first child of difference) 277 }//union (first child of difference)
278 278
279 // protrusion 279 // protrusion
280 translate([0,0,-1]) 280 translate([0,0,-1])
281 cylinder(d=protrusion_d+protrusion_tolerance_h,h=protrusion_h+protrusion_tolerance_v+1,$fn=fnd*(protrusion_d+protrusion_tolerance_h)); 281 cylinder(d=protrusion_d+protrusion_tolerance_h,h=protrusion_h+protrusion_tolerance_v+1,$fn=fnd*(protrusion_d+protrusion_tolerance_h));
282 // mount screw holes 282 // mount screw holes
283 for(zr=[0:90:359]) rotate([0,0,zr]) translate([mount_d/2,0,0]) { 283 for(zr=[0:90:359]) rotate([0,0,zr]) translate([mount_d/2,0,0]) {
284 translate([0,0,mount_screw_l-mount_depth-(bridges?layer_height:-epsilon)]) 284 translate([0,0,mount_screw_l-mount_depth-(bridges?layer_height:-epsilon)])
285 mirror([0,0,1]) 285 mirror([0,0,1])
286 cylinder(d=mount_screw_d+mount_screw_d_tolerance, 286 cylinder(d=mount_screw_d+mount_screw_d_tolerance,
287 h=mount_screw_l-mount_depth+1, 287 h=mount_screw_l-mount_depth+1,
288 $fn=fnd*(mount_screw_d+mount_screw_d_tolerance)); 288 $fn=fnd*(mount_screw_d+mount_screw_d_tolerance));
289 translate([0,0,mount_screw_l-mount_depth]) 289 translate([0,0,mount_screw_l-mount_depth])
290 cylinder(d=mount_screwhead_d,h=body_h+1,$fn=fnd*mount_screwhead_d); 290 cylinder(d=mount_screwhead_d,h=body_h+1,$fn=fnd*mount_screwhead_d);
291 }//for 291 }//for
292 // pushfit 292 // pushfit
293 translate([0,0,filament_elevation]) 293 translate([0,0,filament_elevation])
294 rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0]) 294 rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0])
295 rotate([-90,0,0]) 295 rotate([-90,0,0])
296 translate([0,0,pf_offset]) 296 translate([0,0,pf_offset])
297 rotate([0,0,180]) { 297 rotate([0,0,180]) {
298 pushfit(pf); 298 pushfit(pf);
299 mirror([0,0,1]) { 299 mirror([0,0,1]) {
300 fh = 1.5* (filament_guide_d-filament_path_d)/2; 300 fh = 1.5* (filament_guide_d-filament_path_d)/2;
301 fo = pf_offset -filament_path_d /*(idler_d+idler_clearance)/2*/-fh; 301 fo = pf_offset -filament_path_d /*(idler_d+idler_clearance)/2*/-fh;
302 translate([0,0,-1]) teardrop(d=filament_guide_d,h=fo/2,angle=225); 302 translate([0,0,-1]) teardrop(d=filament_guide_d,h=fo/2,angle=225);
303 translate([0,0,-1]) teardrop(d=filament_path_d,h=gearbox_d/2+1,angle=-225); 303 translate([0,0,-1]) teardrop(d=filament_path_d,h=gearbox_d/2+1,angle=-225);
304 translate([0,0,fo+epsilon]) 304 translate([0,0,fo+epsilon])
305 cylinder(d1=filament_path_d,d2=filament_guide_d,h=fh,$fn=fnd*filament_guide_d); 305 cylinder(d1=filament_path_d,d2=filament_guide_d,h=fh,$fn=fnd*filament_guide_d);
306 }//mirror 306 }//mirror
307 }//rotate translate rotate translate rotate translate 307 }//rotate translate rotate translate rotate translate
308 // pulley 308 // pulley
309 cylinder(d=pulley_d+pulley_small_d_clearance,h=body_h+1,$fn=fnd*(pulley_d+pulley_d_clearance)); 309 cylinder(d=pulley_d+pulley_small_d_clearance,h=body_h+1,$fn=fnd*(pulley_d+pulley_d_clearance));
310 cylinder(d=pulley_d+pulley_d_clearance,ls_z-max(idler_h,filament_guide_d)/2,$fn=fnd*(pulley_d+pulley_d_clearance)); 310 cylinder(d=pulley_d+pulley_d_clearance,ls_z-max(idler_h,filament_guide_d)/2,$fn=fnd*(pulley_d+pulley_d_clearance));
311 311
312 translate([0,0,ls_z-ls_h/2]) { 312 translate([0,0,ls_z-ls_h/2]) {
313 // idler travel 313 // idler travel
314 translate([mount_d/2,0,0]) 314 translate([mount_d/2,0,0])
315 rotate([0,0,45]) 315 rotate([0,0,45])
316 rotate_extrude(angle=90,$fn=fnr*(shortwing+(idler_d+idler_clearance)/2)) 316 rotate_extrude(angle=90,$fn=fnr*(shortwing+(idler_d+idler_clearance)/2))
317 square([shortwing+(idler_d+idler_clearance)/2,ls_h]); 317 square([shortwing+(idler_d+idler_clearance)/2,ls_h]);
318 // idler itself 318 // idler itself
319 place_idler() 319 place_idler()
320 cylinder(d=idler_d+idler_clearance,h=ls_h,$fn=fnd*(idler_d+idler_clearance)); 320 cylinder(d=idler_d+idler_clearance,h=ls_h,$fn=fnd*(idler_d+idler_clearance));
321 // lever space 321 // lever space
322 rotate([0,0,45]) 322 rotate([0,0,45])
323 rotate_extrude(angle=-135+max(atan(2*fsw/gearbox_d-1),atan(gearbox_d/mount_d-1))) 323 rotate_extrude(angle=-135+max(atan(2*fsw/gearbox_d-1),atan(gearbox_d/mount_d-1)))
324 square([gearbox_d/2+1,ls_h]); 324 square([gearbox_d/2+1,ls_h]);
325 } 325 }
326 326
327 // back side cutout 327 // back side cutout
328 // XXX: this is somewhat ugly and potentially bugged, 328 // XXX: this is somewhat ugly and potentially bugged,
329 // but I want to sleep. 329 // but I want to sleep.
330 a0_ = atan( 330 a0_ = atan(
331 (pf_offset+pf_h(pf)+gearbox_d/2) 331 (pf_offset+pf_h(pf)+gearbox_d/2)
332 / 332 /
333 ( 333 (
334 pulley_d/2+filament_offset- 334 pulley_d/2+filament_offset-
335 (pf_d(pf)+2*pf_shell)/2/cos(30) 335 (pf_d(pf)+2*pf_shell)/2/cos(30)
336 ) 336 )
337 ); 337 );
338 a0 = -135 + ( (a0_>0) ? a0_ : 180+a0_ ); 338 a0 = -135 + ( (a0_>0) ? a0_ : 180+a0_ );
339 a1 = atan((longwing-lever_thickness/2)/(gearbox_d/2)); 339 a1 = atan((longwing-lever_thickness/2)/(gearbox_d/2));
340 translate([0,0,ls_z]) difference() { 340 translate([0,0,ls_z]) difference() {
341 rotate([0,0,-180+a0]) 341 rotate([0,0,-180+a0])
342 rotate_extrude(angle=a1-a0) 342 rotate_extrude(angle=a1-a0)
343 translate([0,-ls_h/2]) 343 translate([0,-ls_h/2])
344 square([sqrt(pow(gearbox_d/2,2)+pow(longwing-lever_thickness/2,2))+1, 344 square([sqrt(pow(gearbox_d/2,2)+pow(longwing-lever_thickness/2,2))+1,
345 ls_h]); 345 ls_h]);
346 translate([-mount_d/2,0,0]) 346 translate([-mount_d/2,0,0])
347 cylinder(d=gearbox_d-mount_d,h=ls_h+2,center=true,$fn=fnd*(gearbox_d-mount_d)); 347 cylinder(d=gearbox_d-mount_d,h=ls_h+2,center=true,$fn=fnd*(gearbox_d-mount_d));
348 }//difference translate 348 }//difference translate
349 349
350 // spring tensioner 350 // spring tensioner
351 translate([-gearbox_d/2,-longwing,ls_z]) rotate([0,-90,0]) { 351 translate([-gearbox_d/2,-longwing,ls_z]) rotate([0,-90,0]) {
352 mirror([0,0,1]) { 352 mirror([0,0,1]) {
353 translate([0,0,st_thickshell]) 353 translate([0,0,st_thickshell])
354 hull() for(o=[0,spring_d]) translate([0,-o,0]) 354 hull() for(o=[0,spring_d]) translate([0,-o,0])
355 rotate([0,0,30]) 355 rotate([0,0,30])
356 cylinder(d=st_nut_d+st_nut_d_tolerance,h=st_nut_h+st_nut_h_tolerance,$fn=6); 356 cylinder(d=st_nut_d+st_nut_d_tolerance,h=st_nut_h+st_nut_h_tolerance,$fn=6);
357 translate([0,0,-1]) cylinder(d=st_screw_d+st_screw_d_tolerance,h=fsw+2,$fn=fnd*(st_screw_d+st_screw_d_tolerance)); 357 translate([0,0,-1]) cylinder(d=st_screw_d+st_screw_d_tolerance,h=fsw+2,$fn=fnd*(st_screw_d+st_screw_d_tolerance));
358 bigd = spring_d+spring_d_clearance; 358 bigd = spring_d+spring_d_clearance;
359 hf = (bigd-st_screw_d-st_screw_d_tolerance)/2; 359 hf = (bigd-st_screw_d-st_screw_d_tolerance)/2;
360 translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell-epsilon]) { 360 translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell-epsilon]) {
361 cylinder(d1=st_screw_d+st_screw_d_tolerance,d2=bigd, 361 cylinder(d1=st_screw_d+st_screw_d_tolerance,d2=bigd,
362 h=hf+epsilon, $fn=fnd*bigd); 362 h=hf+epsilon, $fn=fnd*bigd);
363 translate([0,-(st_split_w+st_split_w_tolerance)/2,0]) hull() { 363 translate([0,-(st_split_w+st_split_w_tolerance)/2,0]) hull() {
364 cube(size=[body_h-ls_z-sp_ch-st_split_w_tolerance,st_split_w+st_split_w_tolerance,fsw+1]); 364 cube(size=[body_h-ls_z-st_w+st_split_w_tolerance,st_split_w+st_split_w_tolerance,fsw+1]);
365 translate([0,0,sp_ch+st_split_w_tolerance+1]) 365 translate([0,0,st_w+1])
366 cube(size=[body_h-ls_z+1,st_split_w+st_split_w_tolerance,fsw+1]); 366 cube(size=[body_h-ls_z+1,st_split_w+st_split_w_tolerance,fsw+1]);
367 } 367 }
368 }//translate 368 }//translate
369 translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+hf-epsilon]) 369 translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+hf-epsilon])
370 cylinder(d=bigd,h=fsw+1,$fn=fnd*bigd); 370 cylinder(d=bigd,h=fsw+1,$fn=fnd*bigd);
371 }//mirror 371 }//mirror
372 }//translate 372 }//translate
373 373
374 // label 374 // label
375 body_label(); 375 body_label();
376 // scale 376 // scale
377 body_scale(); 377 body_scale();
378 378
379 }//difference 379 }//difference
380 380
381 }//body module 381 }//body module
382 module body_scale() { 382 module body_scale() {
383 scale_thickness = 2*layer_height; 383 scale_thickness = 2*layer_height;
384 nscales = 5; 384 nscales = 5;
385 x1 = -gearbox_d/2+fsw-st_h+st_w+st_bump*2-st_bump_tip/2; 385 x1 = -gearbox_d/2+fsw-st_h+st_w+st_bump*2-st_bump_tip/2;
386 x0 = -gearbox_d/2+st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+st_split_w+st_split_w_tolerance+st_bump_tip/2; 386 x0 = -gearbox_d/2+st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+st_split_w+st_split_w_tolerance+st_bump_tip/2;
387 w0 = st_split_w+st_split_w_tolerance+2*(extrusion_width+2*extrusion_width); 387 w0 = st_split_w+st_split_w_tolerance+2*(extrusion_width+2*extrusion_width);
388 w1 = 2*(longwing-gearbox_d/2-extrusion_width); 388 w1 = 2*(longwing-gearbox_d/2-extrusion_width);
389 translate([0,-longwing,body_h-scale_thickness]) 389 translate([0,-longwing,body_h-scale_thickness])
390 difference() { 390 difference() {
391 for(x=[x0:(x1-x0)/(nscales-1):x1]) let(w=w0+(w1-w0)*(x-x0)/(x1-x0)) 391 for(x=[x0:(x1-x0)/(nscales-1):x1]) let(w=w0+(w1-w0)*(x-x0)/(x1-x0))
392 translate([x-st_bump_tip/2,-w/2,0]) 392 translate([x-st_bump_tip/2,-w/2,0])
393 cube(size=[st_bump_tip,w,scale_thickness+epsilon]); 393 cube(size=[st_bump_tip,w,scale_thickness+epsilon]);
394 let(w=st_split_w+st_split_w_tolerance+extrusion_width) 394 let(w=st_split_w+st_split_w_tolerance+extrusion_width)
395 translate([-gearbox_d/2,-w/2,-1]) 395 translate([-gearbox_d/2,-w/2,-1])
396 cube(size=[fsw,w,scale_thickness+2]); 396 cube(size=[fsw,w,scale_thickness+2]);
397 } 397 }
398 } 398 }
399 module body_label() { 399 module body_label() {
400 if(body_label) { 400 if(body_label) {
401 label=body_label; 401 label=body_label;
402 label_thickness=body_label_thickness; 402 label_thickness=body_label_thickness;
403 label_len = len(label); 403 label_len = len(label);
404 labelspace = [gearbox_d/2-mount_screwhead_d/2-min_xy_shell,longwing-(mount_screwhead_d-st_split_w-st_split_w_tolerance)/2-2*min_xy_shell]; 404 labelspace = [gearbox_d/2-mount_screwhead_d/2-min_xy_shell,longwing-(mount_screwhead_d-st_split_w-st_split_w_tolerance)/2-2*min_xy_shell];
405 translate([0,0,body_h-label_thickness]) 405 translate([0,0,body_h-label_thickness])
406 linear_extrude(height=label_thickness+epsilon,convexity=64) 406 linear_extrude(height=label_thickness+epsilon,convexity=64)
407 translate([-mount_screwhead_d/2-min_xy_shell-labelspace.x/2,-longwing+(st_split_w+st_split_w_tolerance)/2+min_xy_shell+labelspace.y/2]) 407 translate([-mount_screwhead_d/2-min_xy_shell-labelspace.x/2,-longwing+(st_split_w+st_split_w_tolerance)/2+min_xy_shell+labelspace.y/2])
408 mirror([left?0:1,0]) 408 mirror([left?0:1,0])
409 text(text=label,size=labelspace.x/label_len,halign="center",valign="center",font="Arial Black"); 409 text(text=label,size=labelspace.x/label_len,halign="center",valign="center",font="Arial Black");
410 }else sphere(d=epsilon); // to avoid makefile breakage 410 }else sphere(d=epsilon); // to avoid makefile breakage
411 } 411 }
412 412
413 st_bump = 4*extrusion_width; 413 st_bump = 4*extrusion_width;
414 st_bump_tip = 2*extrusion_width; 414 st_bump_tip = 2*extrusion_width;
415 st_smalld = st_screw_d+st_screw_d_tolerance+min_xy_shell; 415 st_smalld = st_screw_d+st_screw_d_tolerance+min_xy_shell;
416 st_bigd = spring_d+spring_d_clearance/2; 416 st_bigd = spring_d+spring_d_clearance/2;
417 st_hf = (st_bigd-st_smalld)/2; 417 st_hf = (st_bigd-st_smalld)/2;
418 st_h = max(st_hf*3,fsw-st_screw_l+st_hf); 418 st_h = max(st_hf*3,fsw-st_screw_l+st_hf);
419 st_w = sp_ch; 419 st_w = sp_ch;
420 module springpad() { 420 module springpad() {
421 smalld=st_smalld; 421 smalld=st_smalld;
422 bigd = st_bigd; 422 bigd = st_bigd;
423 hf = st_hf; 423 hf = st_hf;
424 h = st_h; 424 h = st_h;
425 translate([-gearbox_d/2+fsw-h,-longwing,filament_elevation]) 425 translate([-gearbox_d/2+fsw-h,-longwing,filament_elevation])
426 rotate([0,90,0]) difference() { 426 rotate([0,90,0]) difference() {
427 union() { 427 union() {
428 cylinder(d1=smalld,d2=bigd,h=hf,$fn=fnd*bigd); 428 cylinder(d1=smalld,d2=bigd,h=hf,$fn=fnd*bigd);
429 translate([0,0,hf-epsilon]) 429 translate([0,0,hf-epsilon])
430 cylinder(d=bigd,h=h-hf,$fn=fnd*bigd); 430 cylinder(d=bigd,h=h-hf,$fn=fnd*bigd);
431 translate([0,0,h]) 431 translate([0,0,h])
432 sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4); 432 sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4);
433 l = body_h-ls_z; 433 l = body_h-ls_z;
434 w = st_w; 434 w = st_w;
435 translate([0,-st_split_w/2,0]) mirror([1,0,0]) { 435 translate([0,-st_split_w/2,0]) mirror([1,0,0]) {
436 hull() { 436 hull() {
437 translate([0,0,w+st_bump]) 437 translate([0,0,w+st_bump])
438 cube(size=[l+st_bump,st_split_w,w]); 438 cube(size=[l+st_bump,st_split_w,w]);
439 cube(size=[l-w,st_split_w,2*w]); 439 cube(size=[l-w,st_split_w,2*w]);
440 } 440 }
441 translate([l,0,w+st_bump]) hull() { 441 translate([l,0,w+st_bump]) hull() {
442 cube(size=[st_split_w,st_split_w,st_bump]); 442 cube(size=[st_split_w,st_split_w,st_bump]);
443 translate([0,-st_bump+st_bump_tip,st_bump]) mirror([0,0,1]) 443 translate([0,-st_bump+st_bump_tip,st_bump]) mirror([0,0,1])
444 cube(size=[st_split_w,st_split_w+2*(st_bump-st_bump_tip),st_bump_tip]); 444 cube(size=[st_split_w,st_split_w+2*(st_bump-st_bump_tip),st_bump_tip]);
445 } 445 }
446 } 446 }
447 } 447 }
448 translate([0,0,-epsilon]) 448 translate([0,0,-epsilon])
449 cylinder(d=st_screw_d+st_screw_d_tolerance, 449 cylinder(d=st_screw_d+st_screw_d_tolerance,
450 h=min(st_screw_l,fsw-hf)-fsw+h+2*epsilon,$fn=fnd*(st_screw_d+st_screw_d_tolerance)); 450 h=min(st_screw_l,fsw-hf)-fsw+h+2*epsilon,$fn=fnd*(st_screw_d+st_screw_d_tolerance));
451 } 451 }
452 } 452 }
453 453
454 module knob() { 454 module knob() {
455 ch = knob_indent_d/2; 455 ch = knob_indent_d/2;
456 knob_bore_l = body_h-protrusion_h-pulley_elevation-pulley_h-knob_v_clearance; 456 knob_bore_l = body_h-protrusion_h-pulley_elevation-pulley_h-knob_v_clearance;
457 translate([0,0,body_h+epsilon]) { 457 translate([0,0,body_h+epsilon]) {
458 mirror([0,0,1]) translate([0,0,-epsilon]) { 458 mirror([0,0,1]) translate([0,0,-epsilon]) {
459 difference() { 459 difference() {
460 cylinder(d=pulley_d,h=knob_bore_l,$fn=fnd*pulley_d); 460 cylinder(d=pulley_d,h=knob_bore_l,$fn=fnd*pulley_d);
461 translate([0,0,-1]) difference() { 461 translate([0,0,-1]) difference() {