-rw-r--r-- | another.scad | 4 |
1 files changed, 2 insertions, 2 deletions
diff --git a/another.scad b/another.scad index 83a4e43..4842e1b 100644 --- a/another.scad +++ b/another.scad | |||
@@ -268,194 +268,194 @@ module the_extruder( | |||
268 | hull() { | 268 | hull() { |
269 | cylinder(d=pfbd,h=pfbl,$fn=pfbd*fnd); | 269 | cylinder(d=pfbd,h=pfbl,$fn=pfbd*fnd); |
270 | translate([-epsilon/2,0,0]) { | 270 | translate([-epsilon/2,0,0]) { |
271 | cube(size=[epsilon,filament_elevation,pfbl-filament_elevation+pfbd/2]); | 271 | cube(size=[epsilon,filament_elevation,pfbl-filament_elevation+pfbd/2]); |
272 | mirror([0,1,0]) | 272 | mirror([0,1,0]) |
273 | cube(size=[epsilon,body_h-filament_elevation,pfbl-body_h+filament_elevation+pfbd/2]); | 273 | cube(size=[epsilon,body_h-filament_elevation,pfbl-body_h+filament_elevation+pfbd/2]); |
274 | }//translate | 274 | }//translate |
275 | }//hull | 275 | }//hull |
276 | }//translate rotate translate rotate translate | 276 | }//translate rotate translate rotate translate |
277 | }//union (first child of difference) | 277 | }//union (first child of difference) |
278 | 278 | ||
279 | // protrusion | 279 | // protrusion |
280 | translate([0,0,-1]) | 280 | translate([0,0,-1]) |
281 | cylinder(d=protrusion_d+protrusion_tolerance_h,h=protrusion_h+protrusion_tolerance_v+1,$fn=fnd*(protrusion_d+protrusion_tolerance_h)); | 281 | cylinder(d=protrusion_d+protrusion_tolerance_h,h=protrusion_h+protrusion_tolerance_v+1,$fn=fnd*(protrusion_d+protrusion_tolerance_h)); |
282 | // mount screw holes | 282 | // mount screw holes |
283 | for(zr=[0:90:359]) rotate([0,0,zr]) translate([mount_d/2,0,0]) { | 283 | for(zr=[0:90:359]) rotate([0,0,zr]) translate([mount_d/2,0,0]) { |
284 | translate([0,0,mount_screw_l-mount_depth-(bridges?layer_height:-epsilon)]) | 284 | translate([0,0,mount_screw_l-mount_depth-(bridges?layer_height:-epsilon)]) |
285 | mirror([0,0,1]) | 285 | mirror([0,0,1]) |
286 | cylinder(d=mount_screw_d+mount_screw_d_tolerance, | 286 | cylinder(d=mount_screw_d+mount_screw_d_tolerance, |
287 | h=mount_screw_l-mount_depth+1, | 287 | h=mount_screw_l-mount_depth+1, |
288 | $fn=fnd*(mount_screw_d+mount_screw_d_tolerance)); | 288 | $fn=fnd*(mount_screw_d+mount_screw_d_tolerance)); |
289 | translate([0,0,mount_screw_l-mount_depth]) | 289 | translate([0,0,mount_screw_l-mount_depth]) |
290 | cylinder(d=mount_screwhead_d,h=body_h+1,$fn=fnd*mount_screwhead_d); | 290 | cylinder(d=mount_screwhead_d,h=body_h+1,$fn=fnd*mount_screwhead_d); |
291 | }//for | 291 | }//for |
292 | // pushfit | 292 | // pushfit |
293 | translate([0,0,filament_elevation]) | 293 | translate([0,0,filament_elevation]) |
294 | rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0]) | 294 | rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0]) |
295 | rotate([-90,0,0]) | 295 | rotate([-90,0,0]) |
296 | translate([0,0,pf_offset]) | 296 | translate([0,0,pf_offset]) |
297 | rotate([0,0,180]) { | 297 | rotate([0,0,180]) { |
298 | pushfit(pf); | 298 | pushfit(pf); |
299 | mirror([0,0,1]) { | 299 | mirror([0,0,1]) { |
300 | fh = 1.5* (filament_guide_d-filament_path_d)/2; | 300 | fh = 1.5* (filament_guide_d-filament_path_d)/2; |
301 | fo = pf_offset -filament_path_d /*(idler_d+idler_clearance)/2*/-fh; | 301 | fo = pf_offset -filament_path_d /*(idler_d+idler_clearance)/2*/-fh; |
302 | translate([0,0,-1]) teardrop(d=filament_guide_d,h=fo/2,angle=225); | 302 | translate([0,0,-1]) teardrop(d=filament_guide_d,h=fo/2,angle=225); |
303 | translate([0,0,-1]) teardrop(d=filament_path_d,h=gearbox_d/2+1,angle=-225); | 303 | translate([0,0,-1]) teardrop(d=filament_path_d,h=gearbox_d/2+1,angle=-225); |
304 | translate([0,0,fo+epsilon]) | 304 | translate([0,0,fo+epsilon]) |
305 | cylinder(d1=filament_path_d,d2=filament_guide_d,h=fh,$fn=fnd*filament_guide_d); | 305 | cylinder(d1=filament_path_d,d2=filament_guide_d,h=fh,$fn=fnd*filament_guide_d); |
306 | }//mirror | 306 | }//mirror |
307 | }//rotate translate rotate translate rotate translate | 307 | }//rotate translate rotate translate rotate translate |
308 | // pulley | 308 | // pulley |
309 | cylinder(d=pulley_d+pulley_small_d_clearance,h=body_h+1,$fn=fnd*(pulley_d+pulley_d_clearance)); | 309 | cylinder(d=pulley_d+pulley_small_d_clearance,h=body_h+1,$fn=fnd*(pulley_d+pulley_d_clearance)); |
310 | cylinder(d=pulley_d+pulley_d_clearance,ls_z-max(idler_h,filament_guide_d)/2,$fn=fnd*(pulley_d+pulley_d_clearance)); | 310 | cylinder(d=pulley_d+pulley_d_clearance,ls_z-max(idler_h,filament_guide_d)/2,$fn=fnd*(pulley_d+pulley_d_clearance)); |
311 | 311 | ||
312 | translate([0,0,ls_z-ls_h/2]) { | 312 | translate([0,0,ls_z-ls_h/2]) { |
313 | // idler travel | 313 | // idler travel |
314 | translate([mount_d/2,0,0]) | 314 | translate([mount_d/2,0,0]) |
315 | rotate([0,0,45]) | 315 | rotate([0,0,45]) |
316 | rotate_extrude(angle=90,$fn=fnr*(shortwing+(idler_d+idler_clearance)/2)) | 316 | rotate_extrude(angle=90,$fn=fnr*(shortwing+(idler_d+idler_clearance)/2)) |
317 | square([shortwing+(idler_d+idler_clearance)/2,ls_h]); | 317 | square([shortwing+(idler_d+idler_clearance)/2,ls_h]); |
318 | // idler itself | 318 | // idler itself |
319 | place_idler() | 319 | place_idler() |
320 | cylinder(d=idler_d+idler_clearance,h=ls_h,$fn=fnd*(idler_d+idler_clearance)); | 320 | cylinder(d=idler_d+idler_clearance,h=ls_h,$fn=fnd*(idler_d+idler_clearance)); |
321 | // lever space | 321 | // lever space |
322 | rotate([0,0,45]) | 322 | rotate([0,0,45]) |
323 | rotate_extrude(angle=-135+max(atan(2*fsw/gearbox_d-1),atan(gearbox_d/mount_d-1))) | 323 | rotate_extrude(angle=-135+max(atan(2*fsw/gearbox_d-1),atan(gearbox_d/mount_d-1))) |
324 | square([gearbox_d/2+1,ls_h]); | 324 | square([gearbox_d/2+1,ls_h]); |
325 | } | 325 | } |
326 | 326 | ||
327 | // back side cutout | 327 | // back side cutout |
328 | // XXX: this is somewhat ugly and potentially bugged, | 328 | // XXX: this is somewhat ugly and potentially bugged, |
329 | // but I want to sleep. | 329 | // but I want to sleep. |
330 | a0_ = atan( | 330 | a0_ = atan( |
331 | (pf_offset+pf_h(pf)+gearbox_d/2) | 331 | (pf_offset+pf_h(pf)+gearbox_d/2) |
332 | / | 332 | / |
333 | ( | 333 | ( |
334 | pulley_d/2+filament_offset- | 334 | pulley_d/2+filament_offset- |
335 | (pf_d(pf)+2*pf_shell)/2/cos(30) | 335 | (pf_d(pf)+2*pf_shell)/2/cos(30) |
336 | ) | 336 | ) |
337 | ); | 337 | ); |
338 | a0 = -135 + ( (a0_>0) ? a0_ : 180+a0_ ); | 338 | a0 = -135 + ( (a0_>0) ? a0_ : 180+a0_ ); |
339 | a1 = atan((longwing-lever_thickness/2)/(gearbox_d/2)); | 339 | a1 = atan((longwing-lever_thickness/2)/(gearbox_d/2)); |
340 | translate([0,0,ls_z]) difference() { | 340 | translate([0,0,ls_z]) difference() { |
341 | rotate([0,0,-180+a0]) | 341 | rotate([0,0,-180+a0]) |
342 | rotate_extrude(angle=a1-a0) | 342 | rotate_extrude(angle=a1-a0) |
343 | translate([0,-ls_h/2]) | 343 | translate([0,-ls_h/2]) |
344 | square([sqrt(pow(gearbox_d/2,2)+pow(longwing-lever_thickness/2,2))+1, | 344 | square([sqrt(pow(gearbox_d/2,2)+pow(longwing-lever_thickness/2,2))+1, |
345 | ls_h]); | 345 | ls_h]); |
346 | translate([-mount_d/2,0,0]) | 346 | translate([-mount_d/2,0,0]) |
347 | cylinder(d=gearbox_d-mount_d,h=ls_h+2,center=true,$fn=fnd*(gearbox_d-mount_d)); | 347 | cylinder(d=gearbox_d-mount_d,h=ls_h+2,center=true,$fn=fnd*(gearbox_d-mount_d)); |
348 | }//difference translate | 348 | }//difference translate |
349 | 349 | ||
350 | // spring tensioner | 350 | // spring tensioner |
351 | translate([-gearbox_d/2,-longwing,ls_z]) rotate([0,-90,0]) { | 351 | translate([-gearbox_d/2,-longwing,ls_z]) rotate([0,-90,0]) { |
352 | mirror([0,0,1]) { | 352 | mirror([0,0,1]) { |
353 | translate([0,0,st_thickshell]) | 353 | translate([0,0,st_thickshell]) |
354 | hull() for(o=[0,spring_d]) translate([0,-o,0]) | 354 | hull() for(o=[0,spring_d]) translate([0,-o,0]) |
355 | rotate([0,0,30]) | 355 | rotate([0,0,30]) |
356 | cylinder(d=st_nut_d+st_nut_d_tolerance,h=st_nut_h+st_nut_h_tolerance,$fn=6); | 356 | cylinder(d=st_nut_d+st_nut_d_tolerance,h=st_nut_h+st_nut_h_tolerance,$fn=6); |
357 | translate([0,0,-1]) cylinder(d=st_screw_d+st_screw_d_tolerance,h=fsw+2,$fn=fnd*(st_screw_d+st_screw_d_tolerance)); | 357 | translate([0,0,-1]) cylinder(d=st_screw_d+st_screw_d_tolerance,h=fsw+2,$fn=fnd*(st_screw_d+st_screw_d_tolerance)); |
358 | bigd = spring_d+spring_d_clearance; | 358 | bigd = spring_d+spring_d_clearance; |
359 | hf = (bigd-st_screw_d-st_screw_d_tolerance)/2; | 359 | hf = (bigd-st_screw_d-st_screw_d_tolerance)/2; |
360 | translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell-epsilon]) { | 360 | translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell-epsilon]) { |
361 | cylinder(d1=st_screw_d+st_screw_d_tolerance,d2=bigd, | 361 | cylinder(d1=st_screw_d+st_screw_d_tolerance,d2=bigd, |
362 | h=hf+epsilon, $fn=fnd*bigd); | 362 | h=hf+epsilon, $fn=fnd*bigd); |
363 | translate([0,-(st_split_w+st_split_w_tolerance)/2,0]) hull() { | 363 | translate([0,-(st_split_w+st_split_w_tolerance)/2,0]) hull() { |
364 | cube(size=[body_h-ls_z-sp_ch-st_split_w_tolerance,st_split_w+st_split_w_tolerance,fsw+1]); | 364 | cube(size=[body_h-ls_z-st_w+st_split_w_tolerance,st_split_w+st_split_w_tolerance,fsw+1]); |
365 | translate([0,0,sp_ch+st_split_w_tolerance+1]) | 365 | translate([0,0,st_w+1]) |
366 | cube(size=[body_h-ls_z+1,st_split_w+st_split_w_tolerance,fsw+1]); | 366 | cube(size=[body_h-ls_z+1,st_split_w+st_split_w_tolerance,fsw+1]); |
367 | } | 367 | } |
368 | }//translate | 368 | }//translate |
369 | translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+hf-epsilon]) | 369 | translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+hf-epsilon]) |
370 | cylinder(d=bigd,h=fsw+1,$fn=fnd*bigd); | 370 | cylinder(d=bigd,h=fsw+1,$fn=fnd*bigd); |
371 | }//mirror | 371 | }//mirror |
372 | }//translate | 372 | }//translate |
373 | 373 | ||
374 | // label | 374 | // label |
375 | body_label(); | 375 | body_label(); |
376 | // scale | 376 | // scale |
377 | body_scale(); | 377 | body_scale(); |
378 | 378 | ||
379 | }//difference | 379 | }//difference |
380 | 380 | ||
381 | }//body module | 381 | }//body module |
382 | module body_scale() { | 382 | module body_scale() { |
383 | scale_thickness = 2*layer_height; | 383 | scale_thickness = 2*layer_height; |
384 | nscales = 5; | 384 | nscales = 5; |
385 | x1 = -gearbox_d/2+fsw-st_h+st_w+st_bump*2-st_bump_tip/2; | 385 | x1 = -gearbox_d/2+fsw-st_h+st_w+st_bump*2-st_bump_tip/2; |
386 | x0 = -gearbox_d/2+st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+st_split_w+st_split_w_tolerance+st_bump_tip/2; | 386 | x0 = -gearbox_d/2+st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+st_split_w+st_split_w_tolerance+st_bump_tip/2; |
387 | w0 = st_split_w+st_split_w_tolerance+2*(extrusion_width+2*extrusion_width); | 387 | w0 = st_split_w+st_split_w_tolerance+2*(extrusion_width+2*extrusion_width); |
388 | w1 = 2*(longwing-gearbox_d/2-extrusion_width); | 388 | w1 = 2*(longwing-gearbox_d/2-extrusion_width); |
389 | translate([0,-longwing,body_h-scale_thickness]) | 389 | translate([0,-longwing,body_h-scale_thickness]) |
390 | difference() { | 390 | difference() { |
391 | for(x=[x0:(x1-x0)/(nscales-1):x1]) let(w=w0+(w1-w0)*(x-x0)/(x1-x0)) | 391 | for(x=[x0:(x1-x0)/(nscales-1):x1]) let(w=w0+(w1-w0)*(x-x0)/(x1-x0)) |
392 | translate([x-st_bump_tip/2,-w/2,0]) | 392 | translate([x-st_bump_tip/2,-w/2,0]) |
393 | cube(size=[st_bump_tip,w,scale_thickness+epsilon]); | 393 | cube(size=[st_bump_tip,w,scale_thickness+epsilon]); |
394 | let(w=st_split_w+st_split_w_tolerance+extrusion_width) | 394 | let(w=st_split_w+st_split_w_tolerance+extrusion_width) |
395 | translate([-gearbox_d/2,-w/2,-1]) | 395 | translate([-gearbox_d/2,-w/2,-1]) |
396 | cube(size=[fsw,w,scale_thickness+2]); | 396 | cube(size=[fsw,w,scale_thickness+2]); |
397 | } | 397 | } |
398 | } | 398 | } |
399 | module body_label() { | 399 | module body_label() { |
400 | if(body_label) { | 400 | if(body_label) { |
401 | label=body_label; | 401 | label=body_label; |
402 | label_thickness=body_label_thickness; | 402 | label_thickness=body_label_thickness; |
403 | label_len = len(label); | 403 | label_len = len(label); |
404 | labelspace = [gearbox_d/2-mount_screwhead_d/2-min_xy_shell,longwing-(mount_screwhead_d-st_split_w-st_split_w_tolerance)/2-2*min_xy_shell]; | 404 | labelspace = [gearbox_d/2-mount_screwhead_d/2-min_xy_shell,longwing-(mount_screwhead_d-st_split_w-st_split_w_tolerance)/2-2*min_xy_shell]; |
405 | translate([0,0,body_h-label_thickness]) | 405 | translate([0,0,body_h-label_thickness]) |
406 | linear_extrude(height=label_thickness+epsilon,convexity=64) | 406 | linear_extrude(height=label_thickness+epsilon,convexity=64) |
407 | translate([-mount_screwhead_d/2-min_xy_shell-labelspace.x/2,-longwing+(st_split_w+st_split_w_tolerance)/2+min_xy_shell+labelspace.y/2]) | 407 | translate([-mount_screwhead_d/2-min_xy_shell-labelspace.x/2,-longwing+(st_split_w+st_split_w_tolerance)/2+min_xy_shell+labelspace.y/2]) |
408 | mirror([left?0:1,0]) | 408 | mirror([left?0:1,0]) |
409 | text(text=label,size=labelspace.x/label_len,halign="center",valign="center",font="Arial Black"); | 409 | text(text=label,size=labelspace.x/label_len,halign="center",valign="center",font="Arial Black"); |
410 | }else sphere(d=epsilon); // to avoid makefile breakage | 410 | }else sphere(d=epsilon); // to avoid makefile breakage |
411 | } | 411 | } |
412 | 412 | ||
413 | st_bump = 4*extrusion_width; | 413 | st_bump = 4*extrusion_width; |
414 | st_bump_tip = 2*extrusion_width; | 414 | st_bump_tip = 2*extrusion_width; |
415 | st_smalld = st_screw_d+st_screw_d_tolerance+min_xy_shell; | 415 | st_smalld = st_screw_d+st_screw_d_tolerance+min_xy_shell; |
416 | st_bigd = spring_d+spring_d_clearance/2; | 416 | st_bigd = spring_d+spring_d_clearance/2; |
417 | st_hf = (st_bigd-st_smalld)/2; | 417 | st_hf = (st_bigd-st_smalld)/2; |
418 | st_h = max(st_hf*3,fsw-st_screw_l+st_hf); | 418 | st_h = max(st_hf*3,fsw-st_screw_l+st_hf); |
419 | st_w = sp_ch; | 419 | st_w = sp_ch; |
420 | module springpad() { | 420 | module springpad() { |
421 | smalld=st_smalld; | 421 | smalld=st_smalld; |
422 | bigd = st_bigd; | 422 | bigd = st_bigd; |
423 | hf = st_hf; | 423 | hf = st_hf; |
424 | h = st_h; | 424 | h = st_h; |
425 | translate([-gearbox_d/2+fsw-h,-longwing,filament_elevation]) | 425 | translate([-gearbox_d/2+fsw-h,-longwing,filament_elevation]) |
426 | rotate([0,90,0]) difference() { | 426 | rotate([0,90,0]) difference() { |
427 | union() { | 427 | union() { |
428 | cylinder(d1=smalld,d2=bigd,h=hf,$fn=fnd*bigd); | 428 | cylinder(d1=smalld,d2=bigd,h=hf,$fn=fnd*bigd); |
429 | translate([0,0,hf-epsilon]) | 429 | translate([0,0,hf-epsilon]) |
430 | cylinder(d=bigd,h=h-hf,$fn=fnd*bigd); | 430 | cylinder(d=bigd,h=h-hf,$fn=fnd*bigd); |
431 | translate([0,0,h]) | 431 | translate([0,0,h]) |
432 | sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4); | 432 | sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4); |
433 | l = body_h-ls_z; | 433 | l = body_h-ls_z; |
434 | w = st_w; | 434 | w = st_w; |
435 | translate([0,-st_split_w/2,0]) mirror([1,0,0]) { | 435 | translate([0,-st_split_w/2,0]) mirror([1,0,0]) { |
436 | hull() { | 436 | hull() { |
437 | translate([0,0,w+st_bump]) | 437 | translate([0,0,w+st_bump]) |
438 | cube(size=[l+st_bump,st_split_w,w]); | 438 | cube(size=[l+st_bump,st_split_w,w]); |
439 | cube(size=[l-w,st_split_w,2*w]); | 439 | cube(size=[l-w,st_split_w,2*w]); |
440 | } | 440 | } |
441 | translate([l,0,w+st_bump]) hull() { | 441 | translate([l,0,w+st_bump]) hull() { |
442 | cube(size=[st_split_w,st_split_w,st_bump]); | 442 | cube(size=[st_split_w,st_split_w,st_bump]); |
443 | translate([0,-st_bump+st_bump_tip,st_bump]) mirror([0,0,1]) | 443 | translate([0,-st_bump+st_bump_tip,st_bump]) mirror([0,0,1]) |
444 | cube(size=[st_split_w,st_split_w+2*(st_bump-st_bump_tip),st_bump_tip]); | 444 | cube(size=[st_split_w,st_split_w+2*(st_bump-st_bump_tip),st_bump_tip]); |
445 | } | 445 | } |
446 | } | 446 | } |
447 | } | 447 | } |
448 | translate([0,0,-epsilon]) | 448 | translate([0,0,-epsilon]) |
449 | cylinder(d=st_screw_d+st_screw_d_tolerance, | 449 | cylinder(d=st_screw_d+st_screw_d_tolerance, |
450 | h=min(st_screw_l,fsw-hf)-fsw+h+2*epsilon,$fn=fnd*(st_screw_d+st_screw_d_tolerance)); | 450 | h=min(st_screw_l,fsw-hf)-fsw+h+2*epsilon,$fn=fnd*(st_screw_d+st_screw_d_tolerance)); |
451 | } | 451 | } |
452 | } | 452 | } |
453 | 453 | ||
454 | module knob() { | 454 | module knob() { |
455 | ch = knob_indent_d/2; | 455 | ch = knob_indent_d/2; |
456 | knob_bore_l = body_h-protrusion_h-pulley_elevation-pulley_h-knob_v_clearance; | 456 | knob_bore_l = body_h-protrusion_h-pulley_elevation-pulley_h-knob_v_clearance; |
457 | translate([0,0,body_h+epsilon]) { | 457 | translate([0,0,body_h+epsilon]) { |
458 | mirror([0,0,1]) translate([0,0,-epsilon]) { | 458 | mirror([0,0,1]) translate([0,0,-epsilon]) { |
459 | difference() { | 459 | difference() { |
460 | cylinder(d=pulley_d,h=knob_bore_l,$fn=fnd*pulley_d); | 460 | cylinder(d=pulley_d,h=knob_bore_l,$fn=fnd*pulley_d); |
461 | translate([0,0,-1]) difference() { | 461 | translate([0,0,-1]) difference() { |