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-rw-r--r--another.scad1
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diff --git a/another.scad b/another.scad
index b2e6c74..2331003 100644
--- a/another.scad
+++ b/another.scad
@@ -232,193 +232,192 @@ module the_extruder(
232 }//lever module 232 }//lever module
233 233
234 module body() { 234 module body() {
235 difference() { 235 difference() {
236 union() { 236 union() {
237 cylinder(d=gearbox_d,h=body_h,$fn=fnd*gearbox_d); 237 cylinder(d=gearbox_d,h=body_h,$fn=fnd*gearbox_d);
238 // spring tensioner part 238 // spring tensioner part
239 translate([-gearbox_d/2,0,0]) hull() { 239 translate([-gearbox_d/2,0,0]) hull() {
240 translate([0,-longwing,ls_z]) 240 translate([0,-longwing,ls_z])
241 rotate([0,90,0]) 241 rotate([0,90,0])
242 cylinder(d=lever_thickness,h=fsw,$fn=fnd*lever_thickness); 242 cylinder(d=lever_thickness,h=fsw,$fn=fnd*lever_thickness);
243 hh=body_h-ls_z; 243 hh=body_h-ls_z;
244 translate([0,0,ls_z]) 244 translate([0,0,ls_z])
245 mirror([0,1,0]) cube(size=[fsw,longwing+(st_thinshell+st_split_w_tolerance)/2+st_thickshell,body_h-ls_z]); 245 mirror([0,1,0]) cube(size=[fsw,longwing+(st_thinshell+st_split_w_tolerance)/2+st_thickshell,body_h-ls_z]);
246 hhh=ls_z; 246 hhh=ls_z;
247 translate([0,0,0]) 247 translate([0,0,0])
248 mirror([0,1,0]) cube(size=[fsw,longwing-hhh+lever_thickness/sqrt(2),hhh+lever_thickness/2]); 248 mirror([0,1,0]) cube(size=[fsw,longwing-hhh+lever_thickness/sqrt(2),hhh+lever_thickness/2]);
249 }//hull translate 249 }//hull translate
250 250
251 // pushfit bracket 251 // pushfit bracket
252 translate([0,0,filament_elevation]) 252 translate([0,0,filament_elevation])
253 rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0]) 253 rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0])
254 rotate([-90,0,0]) 254 rotate([-90,0,0])
255 translate([0,0,mount_d/sqrt(2)/2+mount_screw_d-gearbox_d/2/*TODO:*/]) { 255 translate([0,0,mount_d/sqrt(2)/2+mount_screw_d-gearbox_d/2/*TODO:*/]) {
256 pfbl = pf_h(pf)+gearbox_d/2; //TODO: 256 pfbl = pf_h(pf)+gearbox_d/2; //TODO:
257 if(pf_smooth) { 257 if(pf_smooth) {
258 pfbd = pf_d(pf)+2*pf_shell; 258 pfbd = pf_d(pf)+2*pf_shell;
259 hull() { 259 hull() {
260 cylinder(d=pfbd,h=pfbl,$fn=pfbd*fnd); 260 cylinder(d=pfbd,h=pfbl,$fn=pfbd*fnd);
261 translate([-epsilon/2,0,0]) { 261 translate([-epsilon/2,0,0]) {
262 cube(size=[epsilon,filament_elevation,pfbl-filament_elevation+pfbd/2]); 262 cube(size=[epsilon,filament_elevation,pfbl-filament_elevation+pfbd/2]);
263 mirror([0,1,0]) 263 mirror([0,1,0])
264 cube(size=[epsilon,body_h-filament_elevation,pfbl-body_h+filament_elevation+pfbd/2]); 264 cube(size=[epsilon,body_h-filament_elevation,pfbl-body_h+filament_elevation+pfbd/2]);
265 }//translate 265 }//translate
266 }//hull 266 }//hull
267 }else{ 267 }else{
268 pfb2a = pf_d(pf)+2*pf_shell; pfba = pfb2a/2; 268 pfb2a = pf_d(pf)+2*pf_shell; pfba = pfb2a/2;
269 pfbd = pfb2a/cos(30); 269 pfbd = pfb2a/cos(30);
270 pfbs = pfb2a*tan(30); 270 pfbs = pfb2a*tan(30);
271 cylinder(d=pfbd,h=pfbl,$fn=6); 271 cylinder(d=pfbd,h=pfbl,$fn=6);
272 translate([-pfbs/2,0,0]) { 272 translate([-pfbs/2,0,0]) {
273 hull() { 273 hull() {
274 translate([0,-pfba,0]) cube(size=[pfbs,pfb2a,pfbl]); 274 translate([0,-pfba,0]) cube(size=[pfbs,pfb2a,pfbl]);
275 cube(size=[pfbs,filament_elevation,pfbl-filament_elevation+pfba]); 275 cube(size=[pfbs,filament_elevation,pfbl-filament_elevation+pfba]);
276 mirror([0,1,0]) 276 mirror([0,1,0])
277 cube(size=[pfbs,body_h-filament_elevation,pfbl-body_h+filament_elevation+pfba]); 277 cube(size=[pfbs,body_h-filament_elevation,pfbl-body_h+filament_elevation+pfba]);
278 }//hull 278 }//hull
279 }//translate*/ 279 }//translate*/
280 }//if(pf_smooth) 280 }//if(pf_smooth)
281 }//translate rotate translate rotate translate 281 }//translate rotate translate rotate translate
282 }//union (first child of difference) 282 }//union (first child of difference)
283 283
284 // protrusion 284 // protrusion
285 translate([0,0,-1]) 285 translate([0,0,-1])
286 cylinder(d=protrusion_d+protrusion_tolerance_h,h=protrusion_h+protrusion_tolerance_v+1,$fn=fnd*(protrusion_d+protrusion_tolerance_h)); 286 cylinder(d=protrusion_d+protrusion_tolerance_h,h=protrusion_h+protrusion_tolerance_v+1,$fn=fnd*(protrusion_d+protrusion_tolerance_h));
287 // mount screw holes 287 // mount screw holes
288 for(zr=[0:90:359]) rotate([0,0,zr]) translate([mount_d/2,0,0]) { 288 for(zr=[0:90:359]) rotate([0,0,zr]) translate([mount_d/2,0,0]) {
289 translate([0,0,mount_screw_l-mount_depth-(bridges?layer_height:-epsilon)]) 289 translate([0,0,mount_screw_l-mount_depth-(bridges?layer_height:-epsilon)])
290 mirror([0,0,1]) 290 mirror([0,0,1])
291 cylinder(d=mount_screw_d+mount_screw_d_tolerance, 291 cylinder(d=mount_screw_d+mount_screw_d_tolerance,
292 h=mount_screw_l-mount_depth+1, 292 h=mount_screw_l-mount_depth+1,
293 $fn=fnd*(mount_screw_d+mount_screw_d_tolerance)); 293 $fn=fnd*(mount_screw_d+mount_screw_d_tolerance));
294 translate([0,0,mount_screw_l-mount_depth]) 294 translate([0,0,mount_screw_l-mount_depth])
295 cylinder(d=mount_screwhead_d,h=body_h+1,$fn=fnd*mount_screwhead_d); 295 cylinder(d=mount_screwhead_d,h=body_h+1,$fn=fnd*mount_screwhead_d);
296 }//for 296 }//for
297 // pushfit 297 // pushfit
298 pf_offset = mount_d/sqrt(2)/2+mount_screw_d; 298 pf_offset = mount_d/sqrt(2)/2+mount_screw_d;
299 translate([0,0,filament_elevation]) 299 translate([0,0,filament_elevation])
300 rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0]) 300 rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0])
301 rotate([-90,0,0]) 301 rotate([-90,0,0])
302 translate([0,0,pf_offset]) 302 translate([0,0,pf_offset])
303 rotate([0,0,180]) { 303 rotate([0,0,180]) {
304 pushfit(pf); 304 pushfit(pf);
305 mirror([0,0,1]) { 305 mirror([0,0,1]) {
306 fh = 1.5* (filament_guide_d-filament_path_d)/2; 306 fh = 1.5* (filament_guide_d-filament_path_d)/2;
307 fo = pf_offset -filament_path_d /*(idler_d+idler_clearance)/2*/-fh; 307 fo = pf_offset -filament_path_d /*(idler_d+idler_clearance)/2*/-fh;
308 translate([0,0,-1]) teardrop(d=filament_guide_d,h=fo/2,angle=225); 308 translate([0,0,-1]) teardrop(d=filament_guide_d,h=fo/2,angle=225);
309 translate([0,0,-1]) teardrop(d=filament_path_d,h=gearbox_d/2+1,angle=-225); 309 translate([0,0,-1]) teardrop(d=filament_path_d,h=gearbox_d/2+1,angle=-225);
310 translate([0,0,fo+epsilon]) 310 translate([0,0,fo+epsilon])
311 cylinder(d1=filament_path_d,d2=filament_guide_d,h=fh,$fn=fnd*filament_guide_d); 311 cylinder(d1=filament_path_d,d2=filament_guide_d,h=fh,$fn=fnd*filament_guide_d);
312 }//mirror 312 }//mirror
313 }//rotate translate rotate translate rotate translate 313 }//rotate translate rotate translate rotate translate
314 // pulley 314 // pulley
315 cylinder(d=pulley_d+pulley_small_d_clearance,h=body_h+1,$fn=fnd*(pulley_d+pulley_d_clearance)); 315 cylinder(d=pulley_d+pulley_small_d_clearance,h=body_h+1,$fn=fnd*(pulley_d+pulley_d_clearance));
316 cylinder(d=pulley_d+pulley_d_clearance,ls_z-max(idler_h,filament_guide_d)/2,$fn=fnd*(pulley_d+pulley_d_clearance)); 316 cylinder(d=pulley_d+pulley_d_clearance,ls_z-max(idler_h,filament_guide_d)/2,$fn=fnd*(pulley_d+pulley_d_clearance));
317 317
318 translate([0,0,ls_z-ls_h/2]) { 318 translate([0,0,ls_z-ls_h/2]) {
319 // idler travel 319 // idler travel
320 translate([mount_d/2,0,0]) 320 translate([mount_d/2,0,0])
321 rotate([0,0,45]) 321 rotate([0,0,45])
322 rotate_extrude(angle=90,$fn=fnr*(shortwing+(idler_d+idler_clearance)/2)) 322 rotate_extrude(angle=90,$fn=fnr*(shortwing+(idler_d+idler_clearance)/2))
323 square([shortwing+(idler_d+idler_clearance)/2,ls_h]); 323 square([shortwing+(idler_d+idler_clearance)/2,ls_h]);
324 // idler itself 324 // idler itself
325 place_idler() 325 place_idler()
326 cylinder(d=idler_d+idler_clearance,h=ls_h,$fn=fnd*(idler_d+idler_clearance)); 326 cylinder(d=idler_d+idler_clearance,h=ls_h,$fn=fnd*(idler_d+idler_clearance));
327 // lever space 327 // lever space
328 echo(atan(1-2*fsw/gearbox_d));
329 rotate([0,0,45]) 328 rotate([0,0,45])
330 rotate_extrude(angle=-135+max(atan(2*fsw/gearbox_d-1),atan(gearbox_d/mount_d-1))) 329 rotate_extrude(angle=-135+max(atan(2*fsw/gearbox_d-1),atan(gearbox_d/mount_d-1)))
331 square([gearbox_d/2+1,ls_h]); 330 square([gearbox_d/2+1,ls_h]);
332 } 331 }
333 332
334 // back side cutout 333 // back side cutout
335 // XXX: this is somewhat ugly and potentially bugged, 334 // XXX: this is somewhat ugly and potentially bugged,
336 // but I want to sleep. 335 // but I want to sleep.
337 a0_ = atan( 336 a0_ = atan(
338 (mount_d/sqrt(2)/2+mount_screw_d+pf_h(pf)+gearbox_d/2) 337 (mount_d/sqrt(2)/2+mount_screw_d+pf_h(pf)+gearbox_d/2)
339 / 338 /
340 ( 339 (
341 pulley_d/2+filament_offset- 340 pulley_d/2+filament_offset-
342 (pf_d(pf)+2*pf_shell)/2/cos(30) 341 (pf_d(pf)+2*pf_shell)/2/cos(30)
343 ) 342 )
344 ); 343 );
345 a0 = -135 + ( (a0_>0) ? a0_ : 180+a0_ ); 344 a0 = -135 + ( (a0_>0) ? a0_ : 180+a0_ );
346 a1 = atan((longwing-lever_thickness/2)/(gearbox_d/2)); 345 a1 = atan((longwing-lever_thickness/2)/(gearbox_d/2));
347 translate([0,0,ls_z]) difference() { 346 translate([0,0,ls_z]) difference() {
348 rotate([0,0,-180+a0]) 347 rotate([0,0,-180+a0])
349 rotate_extrude(angle=a1-a0) 348 rotate_extrude(angle=a1-a0)
350 translate([0,-ls_h/2]) 349 translate([0,-ls_h/2])
351 square([sqrt(pow(gearbox_d/2,2)+pow(longwing-lever_thickness/2,2))+1, 350 square([sqrt(pow(gearbox_d/2,2)+pow(longwing-lever_thickness/2,2))+1,
352 ls_h]); 351 ls_h]);
353 translate([-mount_d/2,0,0]) 352 translate([-mount_d/2,0,0])
354 cylinder(d=gearbox_d-mount_d,h=ls_h+2,center=true,$fn=fnd*(gearbox_d-mount_d)); 353 cylinder(d=gearbox_d-mount_d,h=ls_h+2,center=true,$fn=fnd*(gearbox_d-mount_d));
355 }//difference translate 354 }//difference translate
356 355
357 //translate([-mount_d/2,-longwing,filament_elevation]) 356 //translate([-mount_d/2,-longwing,filament_elevation])
358 if(!tensioner) /* XXX: this seems to be bullshit, but it's so old, that it's historical bullshit */ 357 if(!tensioner) /* XXX: this seems to be bullshit, but it's so old, that it's historical bullshit */
359 translate([mount_d/2,-longwing,filament_elevation]) 358 translate([mount_d/2,-longwing,filament_elevation])
360 rotate([0,-90,0]) difference() { 359 rotate([0,-90,0]) difference() {
361 cylinder(d=spring_d+spring_d_clearance,h=spring_lc+spring_dl,$fn=fnd*(spring_d+spring_d_clearance)); 360 cylinder(d=spring_d+spring_d_clearance,h=spring_lc+spring_dl,$fn=fnd*(spring_d+spring_d_clearance));
362 translate([0,0,spring_lc+spring_dl]) sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4); 361 translate([0,0,spring_lc+spring_dl]) sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4);
363 } 362 }
364 363
365 // spring tensioner 364 // spring tensioner
366 translate([-gearbox_d/2,-longwing,ls_z]) rotate([0,-90,0]) { 365 translate([-gearbox_d/2,-longwing,ls_z]) rotate([0,-90,0]) {
367 if(!tensioner) finger_indent(d=lever_thickness-1,r=15); else { 366 if(!tensioner) finger_indent(d=lever_thickness-1,r=15); else {
368 mirror([0,0,1]) { 367 mirror([0,0,1]) {
369 translate([0,0,st_thickshell]) 368 translate([0,0,st_thickshell])
370 hull() for(o=[0,spring_d]) translate([0,-o,0]) 369 hull() for(o=[0,spring_d]) translate([0,-o,0])
371 rotate([0,0,30]) 370 rotate([0,0,30])
372 cylinder(d=st_nut_d+st_nut_d_tolerance,h=st_nut_h+st_nut_h_tolerance,$fn=6); 371 cylinder(d=st_nut_d+st_nut_d_tolerance,h=st_nut_h+st_nut_h_tolerance,$fn=6);
373 translate([0,0,-1]) cylinder(d=st_screw_d+st_screw_d_tolerance,h=fsw+2,$fn=fnd*(st_screw_d+st_screw_d_tolerance)); 372 translate([0,0,-1]) cylinder(d=st_screw_d+st_screw_d_tolerance,h=fsw+2,$fn=fnd*(st_screw_d+st_screw_d_tolerance));
374 bigd = spring_d+spring_d_clearance; 373 bigd = spring_d+spring_d_clearance;
375 hf = (bigd-st_screw_d-st_screw_d_tolerance)/2; 374 hf = (bigd-st_screw_d-st_screw_d_tolerance)/2;
376 translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell-epsilon]) { 375 translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell-epsilon]) {
377 cylinder(d1=st_screw_d+st_screw_d_tolerance,d2=bigd, 376 cylinder(d1=st_screw_d+st_screw_d_tolerance,d2=bigd,
378 h=hf+epsilon, $fn=fnd*bigd); 377 h=hf+epsilon, $fn=fnd*bigd);
379 translate([0,-(st_thinshell+st_split_w_tolerance)/2,0]) 378 translate([0,-(st_thinshell+st_split_w_tolerance)/2,0])
380 cube(size=[body_h-ls_z+1,st_thinshell+st_split_w_tolerance,fsw+1]); 379 cube(size=[body_h-ls_z+1,st_thinshell+st_split_w_tolerance,fsw+1]);
381 } 380 }
382 translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+hf-epsilon]) 381 translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+hf-epsilon])
383 cylinder(d=bigd,h=fsw+1,$fn=fnd*bigd); 382 cylinder(d=bigd,h=fsw+1,$fn=fnd*bigd);
384 } 383 }
385 } 384 }
386 } 385 }
387 386
388 }//difference 387 }//difference
389 388
390 if(supports) intersection() { 389 if(supports) intersection() {
391 difference() { 390 difference() {
392 translate([0,0,ls_z-ls_h/2-epsilon]) 391 translate([0,0,ls_z-ls_h/2-epsilon])
393 cylinder(d=gearbox_d,h=ls_h+2*epsilon,$fn=fnd*gearbox_d); 392 cylinder(d=gearbox_d,h=ls_h+2*epsilon,$fn=fnd*gearbox_d);
394 cylinder(d=pulley_d+pulley_d_clearance,h=body_h+1,$fn=fnd*(pulley_d+pulley_d_clearance)); 393 cylinder(d=pulley_d+pulley_d_clearance,h=body_h+1,$fn=fnd*(pulley_d+pulley_d_clearance));
395 } 394 }
396 // supports 395 // supports
397 // TODO: hardcoded stuff below… 396 // TODO: hardcoded stuff below…
398 if(false) { // parallel 397 if(false) { // parallel
399 for(y=[-gearbox_d:4:gearbox_d]) 398 for(y=[-gearbox_d:4:gearbox_d])
400 translate([0,y-extrusion_width/2,0]) 399 translate([0,y-extrusion_width/2,0])
401 cube(size=[gearbox_d,extrusion_width,body_h]); 400 cube(size=[gearbox_d,extrusion_width,body_h]);
402 }else{ // radial 401 }else{ // radial
403 for(zr=[-65:(65+50)/7:50]) 402 for(zr=[-65:(65+50)/7:50])
404 rotate([0,0,zr]) translate([0,-extrusion_width/2,0]) 403 rotate([0,0,zr]) translate([0,-extrusion_width/2,0])
405 cube(size=[gearbox_d,extrusion_width,body_h]); 404 cube(size=[gearbox_d,extrusion_width,body_h]);
406 } 405 }
407 } 406 }
408 407
409 }//body module 408 }//body module
410 409
411 module springpad() { 410 module springpad() {
412 smalld=st_screw_d+st_screw_d_tolerance+min_xy_shell; 411 smalld=st_screw_d+st_screw_d_tolerance+min_xy_shell;
413 bigd = spring_d+spring_d_clearance/2; 412 bigd = spring_d+spring_d_clearance/2;
414 hf = (bigd-smalld)/2; 413 hf = (bigd-smalld)/2;
415 h = hf*3.5; 414 h = hf*3.5;
416 translate([-gearbox_d/2+st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+1,-longwing,filament_elevation]) 415 translate([-gearbox_d/2+st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+1,-longwing,filament_elevation])
417 rotate([0,90,0]) difference() { 416 rotate([0,90,0]) difference() {
418 union() { 417 union() {
419 cylinder(d1=smalld,d2=bigd,h=hf,$fn=fnd*bigd); 418 cylinder(d1=smalld,d2=bigd,h=hf,$fn=fnd*bigd);
420 translate([0,0,hf-epsilon]) 419 translate([0,0,hf-epsilon])
421 cylinder(d=bigd,h=h-hf,$fn=fnd*bigd); 420 cylinder(d=bigd,h=h-hf,$fn=fnd*bigd);
422 translate([0,0,h]) 421 translate([0,0,h])
423 sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4); 422 sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4);
424 l = body_h-ls_z; 423 l = body_h-ls_z;