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-rw-r--r--another.scad10
1 files changed, 6 insertions, 4 deletions
diff --git a/another.scad b/another.scad
index 461dc26..74a2d5f 100644
--- a/another.scad
+++ b/another.scad
@@ -132,196 +132,198 @@ module the_extruder(
132 hh=sqrt(pow(r,2)-pow(d,2)/4); 132 hh=sqrt(pow(r,2)-pow(d,2)/4);
133 translate([0,0,hh]) sphere(r=r,$fn=fnr*r); 133 translate([0,0,hh]) sphere(r=r,$fn=fnr*r);
134 } 134 }
135 } 135 }
136 136
137 % if(vitamins) mirrorleft() { 137 % if(vitamins) mirrorleft() {
138 translate([0,0,-epsilon]) mirror([0,0,1]) cylinder(d=gearbox_d,h=1,$fn=60); 138 translate([0,0,-epsilon]) mirror([0,0,1]) cylinder(d=gearbox_d,h=1,$fn=60);
139 for(zr=[0:90:359]) rotate([0,0,zr]) translate([mount_d/2,0,0]) 139 for(zr=[0:90:359]) rotate([0,0,zr]) translate([mount_d/2,0,0])
140 cylinder(d=mount_screw_d,h=20,$fn=30); 140 cylinder(d=mount_screw_d,h=20,$fn=30);
141 translate([0,0,-epsilon]) cylinder(d=protrusion_d,h=protrusion_h,$fn=30); 141 translate([0,0,-epsilon]) cylinder(d=protrusion_d,h=protrusion_h,$fn=30);
142 translate([0,0,protrusion_h]) { 142 translate([0,0,protrusion_h]) {
143 difference() { 143 difference() {
144 cylinder(d=bore_d,h=bore_l,$fn=30); 144 cylinder(d=bore_d,h=bore_l,$fn=30);
145 translate([-bore_d/2-1,bore_dd-bore_d/2,-1]) 145 translate([-bore_d/2-1,bore_dd-bore_d/2,-1])
146 cube([bore_d+2,bore_d/2,bore_l+2]); 146 cube([bore_d+2,bore_d/2,bore_l+2]);
147 } 147 }
148 translate([0,0,pulley_elevation]) { 148 translate([0,0,pulley_elevation]) {
149 cylinder(d=pulley_d,h=pulley_h,$fn=30); 149 cylinder(d=pulley_d,h=pulley_h,$fn=30);
150 translate([0,0,teeth_elevation]) { 150 translate([0,0,teeth_elevation]) {
151 place_idler() { 151 place_idler() {
152 cylinder(d=idler_d,h=idler_h,center=true,$fn=30); 152 cylinder(d=idler_d,h=idler_h,center=true,$fn=30);
153 cylinder(d=idler_screw_d,h=lever_thickness+2,center=true,$fn=30); 153 cylinder(d=idler_screw_d,h=lever_thickness+2,center=true,$fn=30);
154 }//place idler 154 }//place idler
155 // filament path 155 // filament path
156 rotate([0,0,45]) { 156 rotate([0,0,45]) {
157 translate([pulley_d/2-idler_filament_offset,0,0]) rotate([90,0,0]) { 157 translate([pulley_d/2-idler_filament_offset,0,0]) rotate([90,0,0]) {
158 cylinder(d=filament_d,h=gearbox_d,center=false,$fn=15); 158 cylinder(d=filament_d,h=gearbox_d,center=false,$fn=15);
159 }//rotate translate 159 }//rotate translate
160 translate([pulley_d/2+filament_offset,0,0]) rotate([-90,0,0]) { 160 translate([pulley_d/2+filament_offset,0,0]) rotate([-90,0,0]) {
161 cylinder(d=filament_d,h=gearbox_d,center=false,$fn=15); 161 cylinder(d=filament_d,h=gearbox_d,center=false,$fn=15);
162 translate([0,0,mount_d/sqrt(2)/2+mount_screw_d]) 162 translate([0,0,mount_d/sqrt(2)/2+mount_screw_d])
163 pushfit(pf); 163 pushfit(pf);
164 }//rotate translate 164 }//rotate translate
165 }//rotate 165 }//rotate
166 }//translate teeth 166 }//translate teeth
167 }//translate pulley 167 }//translate pulley
168 }//translate protrusion 168 }//translate protrusion
169 }//vitamins 169 }//vitamins
170 170
171 module lever() { 171 module lever() {
172 translate([0,0,protrusion_h+pulley_elevation+teeth_elevation]) { 172 translate([0,0,protrusion_h+pulley_elevation+teeth_elevation]) {
173 difference() { 173 difference() {
174 union() { 174 union() {
175 hull() { 175 hull() {
176 place_idler() 176 place_idler()
177 cylinder(d=lsd,h=lever_thickness,center=true,$fn=60); 177 cylinder(d=lsd,h=lever_thickness,center=true,$fn=60);
178 translate([mount_d/2,0,0]) 178 translate([mount_d/2,0,0])
179 cylinder(d=lsd,h=lever_thickness,center=true,$fn=60); 179 cylinder(d=lsd,h=lever_thickness,center=true,$fn=60);
180 }//hull 180 }//hull
181 hull() { 181 hull() {
182 translate([mount_d/2,0,0]) 182 translate([mount_d/2,0,0])
183 cylinder(d=lsd,h=lever_thickness,center=true,$fn=60); 183 cylinder(d=lsd,h=lever_thickness,center=true,$fn=60);
184 translate([mount_d/2,-longwing,0]) rotate([0,90,0]) 184 translate([mount_d/2,-longwing,0]) rotate([0,90,0])
185 cylinder(d=lever_thickness,h=lsd,center=true,$fn=60); 185 cylinder(d=lever_thickness,h=lsd,center=true,$fn=60);
186 }//hull 186 }//hull
187 }//union 187 }//union
188 188
189 // filament path 189 // filament path
190 place_idler() 190 place_idler()
191 translate([-idler_d/2-idler_filament_offset,0,0]) 191 translate([-idler_d/2-idler_filament_offset,0,0])
192 rotate([90,0,0]) { 192 rotate([90,0,0]) {
193 mirror([0,1,0]) 193 mirror([0,1,0])
194 teardrop(d=filament_path_d,h=3*gearbox_d,center=true); 194 teardrop(d=filament_path_d,h=3*gearbox_d,center=true);
195 translate([0,0, 195 translate([0,0,
196 sqrt(2)*(mount_d-pulley_d+lsd)/2 196 sqrt(2)*(mount_d-pulley_d+lsd)/2
197 ]) { 197 ]) {
198 cylinder(d1=filament_path_d,d2=2*filament_path_d, 198 cylinder(d1=filament_path_d,d2=2*filament_path_d,
199 h=filament_path_d,$fn=2*filament_path_d*fnd); 199 h=filament_path_d,$fn=2*filament_path_d*fnd);
200 translate([0,0,filament_path_d-epsilon]) 200 translate([0,0,filament_path_d-epsilon])
201 cylinder(d=2*filament_path_d,h=lsd*sqrt(2),$fn=2*filament_path_d*fnd); 201 cylinder(d=2*filament_path_d,h=lsd*sqrt(2),$fn=2*filament_path_d*fnd);
202 }//translate 202 }//translate
203 }//rotate translate place_idler 203 }//rotate translate place_idler
204 204
205 // idler space and mounting hole 205 // idler space and mounting hole
206 place_idler() { 206 place_idler() {
207 cylinder(d=idler_d+idler_clearance*2,h=idler_h+idler_v_tolerance,center=true,$fn=60); 207 cylinder(d=idler_d+idler_clearance*2,h=idler_h+idler_v_tolerance,center=true,$fn=60);
208 cylinder(d=idler_screw_d,h=lever_thickness+2,center=true,$fn=30); 208 cylinder(d=idler_screw_d,h=lever_thickness+2,center=true,$fn=30);
209 translate([0,0,lever_thickness/2-idler_screwhead_h]) 209 translate([0,0,lever_thickness/2-idler_screwhead_h])
210 cylinder(d=idler_screwhead_d,h=idler_screwhead_h+1,$fn=fnd*idler_screwhead_d); 210 cylinder(d=idler_screwhead_d,h=idler_screwhead_h+1,$fn=fnd*idler_screwhead_d);
211 } 211 }
212 // mounting screw hole 212 // mounting screw hole
213 translate([mount_d/2,0,0]) 213 translate([mount_d/2,0,0])
214 cylinder(d=mount_screw_d+mount_screw_d_tolerance,h=lever_thickness+2,center=true,$fn=fnd*mount_screw_d); 214 cylinder(d=mount_screw_d+mount_screw_d_tolerance,h=lever_thickness+2,center=true,$fn=fnd*mount_screw_d);
215 215
216 // lever end 216 // lever end
217 translate([mount_d/2,0,0]) rotate([0,90,0]) { 217 translate([mount_d/2,0,0]) rotate([0,90,0]) {
218 translate([0,-longwing,lsd/2]) finger_indent(d=lever_thickness-1,r=15); 218 translate([0,-longwing,lsd/2]) finger_indent(d=lever_thickness-1,r=15);
219 translate([0,-longwing,0]) 219 translate([0,-longwing,0])
220 mirror([0,0,1]) 220 mirror([0,0,1])
221 difference() { 221 difference() {
222 cylinder(d=spring_d+spring_d_clearance,h=lsd,$fn=fnd*(spring_d+spring_d_clearance)); 222 cylinder(d=spring_d+spring_d_clearance,h=lsd,$fn=fnd*(spring_d+spring_d_clearance));
223 sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4); 223 sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4);
224 } 224 }
225 }//rotate-translate 225 }//rotate-translate
226 }//difference 226 }//difference
227 // bridging patch 227 // bridging patch
228 if(bridges) place_idler() 228 if(bridges) place_idler() {
229 translate([0,0,lever_thickness/2-mount_screwhead_h]) 229 translate([0,0,lever_thickness/2-mount_screwhead_h])
230 mirror([0,0,1]) 230 mirror([0,0,1]) cylinder(d=mount_screwhead_d,h=layer_height);
231 cylinder(d=mount_screwhead_d,h=layer_height); 231 translate([0,0,-(idler_h+idler_v_tolerance)/2])
232 mirror([0,0,1]) cylinder(d=mount_screwhead_d,h=layer_height);
233 }
232 }//translate 234 }//translate
233 }//lever module 235 }//lever module
234 236
235 module body() { 237 module body() {
236 difference() { 238 difference() {
237 union() { 239 union() {
238 cylinder(d=gearbox_d,h=body_h,$fn=fnd*gearbox_d); 240 cylinder(d=gearbox_d,h=body_h,$fn=fnd*gearbox_d);
239 // spring tensioner part 241 // spring tensioner part
240 translate([-gearbox_d/2,0,0]) hull() { 242 translate([-gearbox_d/2,0,0]) hull() {
241 translate([0,-longwing,ls_z]) 243 translate([0,-longwing,ls_z])
242 rotate([0,90,0]) 244 rotate([0,90,0])
243 cylinder(d=lever_thickness,h=fsw,$fn=fnd*lever_thickness); 245 cylinder(d=lever_thickness,h=fsw,$fn=fnd*lever_thickness);
244 hh=body_h-ls_z; 246 hh=body_h-ls_z;
245 translate([0,0,ls_z]) 247 translate([0,0,ls_z])
246 mirror([0,1,0]) cube(size=[fsw,longwing+(st_split_w+st_split_w_tolerance)/2+st_thickshell,body_h-ls_z]); 248 mirror([0,1,0]) cube(size=[fsw,longwing+(st_split_w+st_split_w_tolerance)/2+st_thickshell,body_h-ls_z]);
247 hhh=ls_z; 249 hhh=ls_z;
248 translate([0,0,0]) 250 translate([0,0,0])
249 mirror([0,1,0]) cube(size=[fsw,longwing-hhh+lever_thickness/sqrt(2),hhh+lever_thickness/2]); 251 mirror([0,1,0]) cube(size=[fsw,longwing-hhh+lever_thickness/sqrt(2),hhh+lever_thickness/2]);
250 }//hull translate 252 }//hull translate
251 253
252 // pushfit bracket 254 // pushfit bracket
253 translate([0,0,filament_elevation]) 255 translate([0,0,filament_elevation])
254 rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0]) 256 rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0])
255 rotate([-90,0,0]) 257 rotate([-90,0,0])
256 translate([0,0,mount_d/sqrt(2)/2+mount_screw_d-gearbox_d/2/*TODO:*/]) { 258 translate([0,0,mount_d/sqrt(2)/2+mount_screw_d-gearbox_d/2/*TODO:*/]) {
257 pfbl = pf_h(pf)+gearbox_d/2; //TODO: 259 pfbl = pf_h(pf)+gearbox_d/2; //TODO:
258 if(pf_smooth) { 260 if(pf_smooth) {
259 pfbd = pf_d(pf)+2*pf_shell; 261 pfbd = pf_d(pf)+2*pf_shell;
260 hull() { 262 hull() {
261 cylinder(d=pfbd,h=pfbl,$fn=pfbd*fnd); 263 cylinder(d=pfbd,h=pfbl,$fn=pfbd*fnd);
262 translate([-epsilon/2,0,0]) { 264 translate([-epsilon/2,0,0]) {
263 cube(size=[epsilon,filament_elevation,pfbl-filament_elevation+pfbd/2]); 265 cube(size=[epsilon,filament_elevation,pfbl-filament_elevation+pfbd/2]);
264 mirror([0,1,0]) 266 mirror([0,1,0])
265 cube(size=[epsilon,body_h-filament_elevation,pfbl-body_h+filament_elevation+pfbd/2]); 267 cube(size=[epsilon,body_h-filament_elevation,pfbl-body_h+filament_elevation+pfbd/2]);
266 }//translate 268 }//translate
267 }//hull 269 }//hull
268 }else{ 270 }else{
269 pfb2a = pf_d(pf)+2*pf_shell; pfba = pfb2a/2; 271 pfb2a = pf_d(pf)+2*pf_shell; pfba = pfb2a/2;
270 pfbd = pfb2a/cos(30); 272 pfbd = pfb2a/cos(30);
271 pfbs = pfb2a*tan(30); 273 pfbs = pfb2a*tan(30);
272 cylinder(d=pfbd,h=pfbl,$fn=6); 274 cylinder(d=pfbd,h=pfbl,$fn=6);
273 translate([-pfbs/2,0,0]) { 275 translate([-pfbs/2,0,0]) {
274 hull() { 276 hull() {
275 translate([0,-pfba,0]) cube(size=[pfbs,pfb2a,pfbl]); 277 translate([0,-pfba,0]) cube(size=[pfbs,pfb2a,pfbl]);
276 cube(size=[pfbs,filament_elevation,pfbl-filament_elevation+pfba]); 278 cube(size=[pfbs,filament_elevation,pfbl-filament_elevation+pfba]);
277 mirror([0,1,0]) 279 mirror([0,1,0])
278 cube(size=[pfbs,body_h-filament_elevation,pfbl-body_h+filament_elevation+pfba]); 280 cube(size=[pfbs,body_h-filament_elevation,pfbl-body_h+filament_elevation+pfba]);
279 }//hull 281 }//hull
280 }//translate*/ 282 }//translate*/
281 }//if(pf_smooth) 283 }//if(pf_smooth)
282 }//translate rotate translate rotate translate 284 }//translate rotate translate rotate translate
283 }//union (first child of difference) 285 }//union (first child of difference)
284 286
285 // protrusion 287 // protrusion
286 translate([0,0,-1]) 288 translate([0,0,-1])
287 cylinder(d=protrusion_d+protrusion_tolerance_h,h=protrusion_h+protrusion_tolerance_v+1,$fn=fnd*(protrusion_d+protrusion_tolerance_h)); 289 cylinder(d=protrusion_d+protrusion_tolerance_h,h=protrusion_h+protrusion_tolerance_v+1,$fn=fnd*(protrusion_d+protrusion_tolerance_h));
288 // mount screw holes 290 // mount screw holes
289 for(zr=[0:90:359]) rotate([0,0,zr]) translate([mount_d/2,0,0]) { 291 for(zr=[0:90:359]) rotate([0,0,zr]) translate([mount_d/2,0,0]) {
290 translate([0,0,mount_screw_l-mount_depth-(bridges?layer_height:-epsilon)]) 292 translate([0,0,mount_screw_l-mount_depth-(bridges?layer_height:-epsilon)])
291 mirror([0,0,1]) 293 mirror([0,0,1])
292 cylinder(d=mount_screw_d+mount_screw_d_tolerance, 294 cylinder(d=mount_screw_d+mount_screw_d_tolerance,
293 h=mount_screw_l-mount_depth+1, 295 h=mount_screw_l-mount_depth+1,
294 $fn=fnd*(mount_screw_d+mount_screw_d_tolerance)); 296 $fn=fnd*(mount_screw_d+mount_screw_d_tolerance));
295 translate([0,0,mount_screw_l-mount_depth]) 297 translate([0,0,mount_screw_l-mount_depth])
296 cylinder(d=mount_screwhead_d,h=body_h+1,$fn=fnd*mount_screwhead_d); 298 cylinder(d=mount_screwhead_d,h=body_h+1,$fn=fnd*mount_screwhead_d);
297 }//for 299 }//for
298 // pushfit 300 // pushfit
299 pf_offset = mount_d/sqrt(2)/2+mount_screw_d; 301 pf_offset = mount_d/sqrt(2)/2+mount_screw_d;
300 translate([0,0,filament_elevation]) 302 translate([0,0,filament_elevation])
301 rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0]) 303 rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0])
302 rotate([-90,0,0]) 304 rotate([-90,0,0])
303 translate([0,0,pf_offset]) 305 translate([0,0,pf_offset])
304 rotate([0,0,180]) { 306 rotate([0,0,180]) {
305 pushfit(pf); 307 pushfit(pf);
306 mirror([0,0,1]) { 308 mirror([0,0,1]) {
307 fh = 1.5* (filament_guide_d-filament_path_d)/2; 309 fh = 1.5* (filament_guide_d-filament_path_d)/2;
308 fo = pf_offset -filament_path_d /*(idler_d+idler_clearance)/2*/-fh; 310 fo = pf_offset -filament_path_d /*(idler_d+idler_clearance)/2*/-fh;
309 translate([0,0,-1]) teardrop(d=filament_guide_d,h=fo/2,angle=225); 311 translate([0,0,-1]) teardrop(d=filament_guide_d,h=fo/2,angle=225);
310 translate([0,0,-1]) teardrop(d=filament_path_d,h=gearbox_d/2+1,angle=-225); 312 translate([0,0,-1]) teardrop(d=filament_path_d,h=gearbox_d/2+1,angle=-225);
311 translate([0,0,fo+epsilon]) 313 translate([0,0,fo+epsilon])
312 cylinder(d1=filament_path_d,d2=filament_guide_d,h=fh,$fn=fnd*filament_guide_d); 314 cylinder(d1=filament_path_d,d2=filament_guide_d,h=fh,$fn=fnd*filament_guide_d);
313 }//mirror 315 }//mirror
314 }//rotate translate rotate translate rotate translate 316 }//rotate translate rotate translate rotate translate
315 // pulley 317 // pulley
316 cylinder(d=pulley_d+pulley_small_d_clearance,h=body_h+1,$fn=fnd*(pulley_d+pulley_d_clearance)); 318 cylinder(d=pulley_d+pulley_small_d_clearance,h=body_h+1,$fn=fnd*(pulley_d+pulley_d_clearance));
317 cylinder(d=pulley_d+pulley_d_clearance,ls_z-max(idler_h,filament_guide_d)/2,$fn=fnd*(pulley_d+pulley_d_clearance)); 319 cylinder(d=pulley_d+pulley_d_clearance,ls_z-max(idler_h,filament_guide_d)/2,$fn=fnd*(pulley_d+pulley_d_clearance));
318 320
319 translate([0,0,ls_z-ls_h/2]) { 321 translate([0,0,ls_z-ls_h/2]) {
320 // idler travel 322 // idler travel
321 translate([mount_d/2,0,0]) 323 translate([mount_d/2,0,0])
322 rotate([0,0,45]) 324 rotate([0,0,45])
323 rotate_extrude(angle=90,$fn=fnr*(shortwing+(idler_d+idler_clearance)/2)) 325 rotate_extrude(angle=90,$fn=fnr*(shortwing+(idler_d+idler_clearance)/2))
324 square([shortwing+(idler_d+idler_clearance)/2,ls_h]); 326 square([shortwing+(idler_d+idler_clearance)/2,ls_h]);
325 // idler itself 327 // idler itself
326 place_idler() 328 place_idler()
327 cylinder(d=idler_d+idler_clearance,h=ls_h,$fn=fnd*(idler_d+idler_clearance)); 329 cylinder(d=idler_d+idler_clearance,h=ls_h,$fn=fnd*(idler_d+idler_clearance));