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-rw-r--r--another.scad13
1 files changed, 7 insertions, 6 deletions
diff --git a/another.scad b/another.scad
index b80d0d0..a93d21a 100644
--- a/another.scad
+++ b/another.scad
@@ -9,24 +9,25 @@ include <pushfit_data.scad>;
module the_extruder(
// motor properties
gearbox_d = 36,
mount_d = 28, // the distance between opposite mounting holes
mounthole_depth = 5,
protrusion_d = 22, protrusion_h = 2.2, // the dimensions of the protrusion on top of gearbox
bore_d = 8, bore_l = 17.6,
bore_dd = 7,
// pulley properties
pulley_d = 11.5, pulley_h=10,
pulley_elevation = 1, // pulley elevation above the protrusion
teeth_elevation = 7.5, // distance from the bottom of the pulley to its teeth
+ filament_offset = (8.25-(3.0+3.5)/2) - 11.5/2 + 1.75/2,
// idler properties
idler_d = 9.5, idler_h = 4, idler_id = 3, // idler dimensions: outer and inner diameters and height
// spring properties
spring_d = 10, spring_lc = 9.6, // spring diameter and compressed length
// filament path properties
filament_d = 1.75,
filament_path_d = 2,
filament_guide_d = 4, // PTFE filament guide diameter
// knob properties
knob_h = 10,
knob_bore_l = 4,
knob_indent_d = 4,
@@ -112,25 +113,25 @@ module the_extruder(
cylinder(d=bore_d,h=bore_l,$fn=30);
translate([-bore_d/2-1,bore_dd-bore_d/2,-1])
cube([bore_d+2,bore_d/2,bore_l+2]);
}
translate([0,0,pulley_elevation]) {
cylinder(d=pulley_d,h=pulley_h,$fn=30);
translate([0,0,teeth_elevation]) {
place_idler() {
cylinder(d=idler_d,h=idler_h,center=true,$fn=30);
cylinder(d=idler_screw_d,h=lever_thickness+2,center=true,$fn=30);
}//place idler
// filament path
- rotate([0,0,45]) translate([pulley_d/2,0,0]) {
+ rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0]) {
rotate([90,0,0]) cylinder(d=filament_d,h=gearbox_d*2,center=true,$fn=15);
rotate([-90,0,0])
translate([0,0,mount_d/sqrt(2)/2+mount_screw_d])
pushfit(pf);
}
}//translate teeth
}//translate pulley
}//translate protrusion
}//vitamins
module lever() {
translate([0,0,protrusion_h+pulley_elevation+teeth_elevation]) {
@@ -143,30 +144,30 @@ module the_extruder(
cylinder(d=lsd,h=lever_thickness,center=true,$fn=60);
}//hull
hull() {
translate([mount_d/2,0,0])
cylinder(d=lsd,h=lever_thickness,center=true,$fn=60);
translate([mount_d/2,-longwing,0]) rotate([0,90,0])
cylinder(d=lever_thickness,h=lsd,center=true,$fn=60);
}//hull
}//union
// filament path
place_idler() {
- translate([-idler_d/2,0,0]) rotate([90,0,0]) {
+ translate([-idler_d/2+filament_offset,0,0]) rotate([90,0,0]) {
cylinder(d=filament_path_d,h=3*gearbox_d,center=true,$fn=30);
translate([0,-filament_path_d/2/sqrt(2),0]) rotate([0,0,45])
cube(size=[filament_path_d/2,filament_path_d/2,3*gearbox_d],center=true);
}//rotate translate
- translate([-idler_d/2,0,0])
+ translate([-idler_d/2+filament_offset,0,0])
rotate([90,0,0])
translate([0,0,
sqrt(2)*(mount_d-pulley_d+lsd)/2
]) {
cylinder(d1=filament_path_d,d2=2*filament_path_d,
h=filament_path_d,$fn=2*filament_path_d*fnd);
translate([0,0,filament_path_d-epsilon])
cylinder(d=2*filament_path_d,h=lsd,$fn=2*filament_path_d*fnd);
}
}//place_idler
// idler space and mounting hole
@@ -237,25 +238,25 @@ module the_extruder(
translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell-epsilon])
cylinder(d1=st_screw_d+st_screw_d_tolerance,d2=bigd,
h=hf+epsilon, $fn=fnd*bigd);
translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+hf-epsilon])
cylinder(d=bigd,h=fsw+1,$fn=fnd*bigd);
}
}
}
} // translate
// pushfit bracket
translate([0,0,filament_elevation])
- rotate([0,0,45]) translate([pulley_d/2,0,0])
+ rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0])
rotate([-90,0,0])
translate([0,0,mount_d/sqrt(2)/2+mount_screw_d-gearbox_d/2/*TODO:*/]) {
pfbl = pf_h(pf)+gearbox_d/2; //TODO:
if(pf_smooth) {
pfbd = pf_d(pf)+2*pf_shell;
hull() {
cylinder(d=pfbd,h=pfbl,$fn=pfbd*fnd);
translate([-epsilon/2,0,0]) {
cube(size=[epsilon,filament_elevation,pfbl-filament_elevation+pfbd/2]);
mirror([0,1,0])
cube(size=[epsilon,body_h-filament_elevation,pfbl-body_h+filament_elevation+pfbd/2]);
}//translate
@@ -283,25 +284,25 @@ module the_extruder(
// mount screw holes
for(zr=[0:90:359]) rotate([0,0,zr]) translate([mount_d/2,0,0]) {
translate([0,0,mount_screw_l-mounthole_depth/2-(bridges?layer_height:-epsilon)])
mirror([0,0,1])
cylinder(d=mount_screw_d+mount_screw_d_tolerance,
h=mount_screw_l-mounthole_depth/2+1,
$fn=fnd*(mount_screw_d+mount_screw_d_tolerance));
translate([0,0,mount_screw_l-mounthole_depth/2])
cylinder(d=mount_screwhead_d,h=body_h+1,$fn=fnd*mount_screwhead_d);
}//for
// pushfit
translate([0,0,filament_elevation])
- rotate([0,0,45]) translate([pulley_d/2,0,0])
+ rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0])
rotate([-90,0,0])
translate([0,0,mount_d/sqrt(2)/2+mount_screw_d+epsilon])
rotate([0,0,180]) {
pushfit(pf);
cylinder(d=filament_guide_d,h=gearbox_d,center=true,$fn=fnd*filament_guide_d);
translate([0,-filament_guide_d/2/sqrt(2),0])
rotate([0,0,45])
cube(size=[filament_guide_d/2,filament_guide_d/2,gearbox_d],center=true);
}//rotate translate rotate translate rotate translate
// pulley
cylinder(d=pulley_d+pulley_clearance,h=body_h+1,$fn=fnd*(pulley_d+pulley_clearance));
// leverspace
@@ -319,25 +320,25 @@ module the_extruder(
r = x+idler_d/2+idler_clearance;
cylinder(r=r,h=ls_h,center=true);
translate([-r-1,0,-ls_h/2-1]) cube(size=[2*r+2,r+1,ls_h+2]);
}
// back side cutout
// XXX: this is somewhat ugly and potentially bugged,
// but I want to sleep.
a0_ = atan(
(mount_d/sqrt(2)/2+mount_screw_d+pf_h(pf)+gearbox_d/2)
/
(
- pulley_d/2-
+ pulley_d/2+filament_offset-
(pf_d(pf)+2*pf_shell)/2/cos(30)
)
);
a0 = -135 + ( (a0_>0) ? a0_ : 180+a0_ );
a1 = atan((longwing-lever_thickness/2)/(gearbox_d/2));
translate([0,0,ls_z]) difference() {
rotate([0,0,-180+a0])
rotate_extrude(angle=a1-a0)
translate([0,-ls_h/2])
square([sqrt(pow(gearbox_d/2,2)+pow(longwing-lever_thickness/2,2))+1,
ls_h]);
translate([-mount_d/2,0,0])