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-rw-r--r--another.scad4
1 files changed, 2 insertions, 2 deletions
diff --git a/another.scad b/another.scad
index 55fda78..b2e6c74 100644
--- a/another.scad
+++ b/another.scad
@@ -60,49 +60,49 @@ module the_extruder(
60 mount_screw_d_tolerance=.4, 60 mount_screw_d_tolerance=.4,
61 idler_v_tolerance=.5, 61 idler_v_tolerance=.5,
62 knob_bore_d_tolerance=.6, 62 knob_bore_d_tolerance=.6,
63 st_nut_h_tolerance=.2, 63 st_nut_h_tolerance=.2,
64 st_nut_d_tolerance=.2,/* TODO: make it st_nut_w_tolerance */ 64 st_nut_d_tolerance=.2,/* TODO: make it st_nut_w_tolerance */
65 st_screw_d_tolerance=.5, 65 st_screw_d_tolerance=.5,
66 st_split_w_tolerance = .3, 66 st_split_w_tolerance = .3,
67 67
68 min_z_shell = 4*layer_height, // the very minimal shell thickness along z-axis. 68 min_z_shell = 4*layer_height, // the very minimal shell thickness along z-axis.
69 min_xy_shell = 2*extrusion_width, 69 min_xy_shell = 2*extrusion_width,
70 70
71 what="lever", // lever|body|knob|springpad|* 71 what="lever", // lever|body|knob|springpad|*
72 left=false, 72 left=false,
73 vitamins = true, 73 vitamins = true,
74 supports = false, bridges = true, 74 supports = false, bridges = true,
75 tensioner = true, 75 tensioner = true,
76 debug = false 76 debug = false
77) { 77) {
78 fnd = 2*PI; fnr = 2*fnd; 78 fnd = 2*PI; fnr = 2*fnd;
79 79
80 idler_filament_offset = filament_path_d/2; // -filament_offset; 80 idler_filament_offset = filament_path_d/2; // -filament_offset;
81 lever_shell = mount_screwhead_h+0.5; 81 lever_shell = mount_screwhead_h+0.5;
82 lever_thickness=max(spring_d+spring_d_clearance+layer_height*8,idler_h+idler_v_tolerance+2*lever_shell); 82 lever_thickness=max(spring_d+spring_d_clearance+layer_height*8,idler_h+idler_v_tolerance+2*lever_shell);
83 lsd = idler_d-idler_clearance*2; // the diameter of lever thingie 83 lsd = idler_d-idler_clearance*2; // the diameter of lever thingie
84 longwing=(mount_d+mount_screw_d+mount_screw_d_tolerance+spring_d+spring_d_clearance)/2+extrusion_width; 84 longwing=(mount_d+mount_screw_d+mount_screw_d_tolerance+spring_d+spring_d_clearance)/2+min_xy_shell;
85 shortwing = let(a=mount_d/2,c=(pulley_d+idler_d)/2/sqrt(2)) 85 shortwing = let(a=mount_d/2,c=(pulley_d+idler_d)/2/sqrt(2))
86 sqrt(c*c+pow(a-c,2)); 86 sqrt(c*c+pow(a-c,2));
87 longwing_travel = idler_travel*longwing/shortwing; 87 longwing_travel = idler_travel*longwing/shortwing;
88 h_ = (pulley_d+idler_d)/(2*sqrt(2)); 88 h_ = (pulley_d+idler_d)/(2*sqrt(2));
89 ri = sqrt( pow(h_,2) + pow(mount_d/2-h_,2) ); 89 ri = sqrt( pow(h_,2) + pow(mount_d/2-h_,2) );
90 spring_dl = idler_travel*longwing/ri; 90 spring_dl = idler_travel*longwing/ri;
91 // finger and spring support 91 // finger and spring support
92 fsw = gearbox_d-(gearbox_d-mount_d)/2-max(spring_lc,longwing_travel+(gearbox_d-mount_d)/2); 92 fsw = gearbox_d-(gearbox_d-mount_d)/2-max(spring_lc,longwing_travel+(gearbox_d-mount_d)/2);
93 93
94 mount_min_depth = mounthole_min_depth ? mounthole_min_depth : mounthole_depth-1; 94 mount_min_depth = mounthole_min_depth ? mounthole_min_depth : mounthole_depth-1;
95 mount_max_depth = mounthole_max_depth ? mounthole_max_depth : mounthole_depth+1; 95 mount_max_depth = mounthole_max_depth ? mounthole_max_depth : mounthole_depth+1;
96 filament_elevation=protrusion_h+pulley_elevation+teeth_elevation; 96 filament_elevation=protrusion_h+pulley_elevation+teeth_elevation;
97 ls_z = filament_elevation; // leverspace mid-z 97 ls_z = filament_elevation; // leverspace mid-z
98 ls_h = lever_thickness+lever_v_clearance; // leverspace height 98 ls_h = lever_thickness+lever_v_clearance; // leverspace height
99 mount_depth = mount_screw_l - (ls_z+ls_h/2+min_z_shell); 99 mount_depth = mount_screw_l - (ls_z+ls_h/2+min_z_shell);
100 body_h = max(protrusion_h+bore_l,mount_screw_l-mount_depth+mount_screwhead_h+min_z_shell,ls_z*2); 100 body_h = max(protrusion_h+bore_l,mount_screw_l-mount_depth+mount_screwhead_h+min_z_shell,ls_z*2);
101 echo("mount depth",mount_depth); 101 echo("mount depth",mount_depth);
102 102
103 module teardrop(r,d,h,center=false,angle=45) { 103 module teardrop(r,d,h,center=false,angle=45) {
104 dd = d ? d : (2*r); 104 dd = d ? d : (2*r);
105 $fn = dd*fnd; 105 $fn = dd*fnd;
106 cylinder(d=dd,h=h,center=center); 106 cylinder(d=dd,h=h,center=center);
107 if(angle>0) translate([0,0,center?-h/2:0]) 107 if(angle>0) translate([0,0,center?-h/2:0])
108 rotate([0,0,angle]) 108 rotate([0,0,angle])
@@ -388,49 +388,49 @@ module the_extruder(
388 }//difference 388 }//difference
389 389
390 if(supports) intersection() { 390 if(supports) intersection() {
391 difference() { 391 difference() {
392 translate([0,0,ls_z-ls_h/2-epsilon]) 392 translate([0,0,ls_z-ls_h/2-epsilon])
393 cylinder(d=gearbox_d,h=ls_h+2*epsilon,$fn=fnd*gearbox_d); 393 cylinder(d=gearbox_d,h=ls_h+2*epsilon,$fn=fnd*gearbox_d);
394 cylinder(d=pulley_d+pulley_d_clearance,h=body_h+1,$fn=fnd*(pulley_d+pulley_d_clearance)); 394 cylinder(d=pulley_d+pulley_d_clearance,h=body_h+1,$fn=fnd*(pulley_d+pulley_d_clearance));
395 } 395 }
396 // supports 396 // supports
397 // TODO: hardcoded stuff below… 397 // TODO: hardcoded stuff below…
398 if(false) { // parallel 398 if(false) { // parallel
399 for(y=[-gearbox_d:4:gearbox_d]) 399 for(y=[-gearbox_d:4:gearbox_d])
400 translate([0,y-extrusion_width/2,0]) 400 translate([0,y-extrusion_width/2,0])
401 cube(size=[gearbox_d,extrusion_width,body_h]); 401 cube(size=[gearbox_d,extrusion_width,body_h]);
402 }else{ // radial 402 }else{ // radial
403 for(zr=[-65:(65+50)/7:50]) 403 for(zr=[-65:(65+50)/7:50])
404 rotate([0,0,zr]) translate([0,-extrusion_width/2,0]) 404 rotate([0,0,zr]) translate([0,-extrusion_width/2,0])
405 cube(size=[gearbox_d,extrusion_width,body_h]); 405 cube(size=[gearbox_d,extrusion_width,body_h]);
406 } 406 }
407 } 407 }
408 408
409 }//body module 409 }//body module
410 410
411 module springpad() { 411 module springpad() {
412 smalld=st_screw_d+st_screw_d_tolerance+2*extrusion_width; 412 smalld=st_screw_d+st_screw_d_tolerance+min_xy_shell;
413 bigd = spring_d+spring_d_clearance/2; 413 bigd = spring_d+spring_d_clearance/2;
414 hf = (bigd-smalld)/2; 414 hf = (bigd-smalld)/2;
415 h = hf*3.5; 415 h = hf*3.5;
416 translate([-gearbox_d/2+st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+1,-longwing,filament_elevation]) 416 translate([-gearbox_d/2+st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+1,-longwing,filament_elevation])
417 rotate([0,90,0]) difference() { 417 rotate([0,90,0]) difference() {
418 union() { 418 union() {
419 cylinder(d1=smalld,d2=bigd,h=hf,$fn=fnd*bigd); 419 cylinder(d1=smalld,d2=bigd,h=hf,$fn=fnd*bigd);
420 translate([0,0,hf-epsilon]) 420 translate([0,0,hf-epsilon])
421 cylinder(d=bigd,h=h-hf,$fn=fnd*bigd); 421 cylinder(d=bigd,h=h-hf,$fn=fnd*bigd);
422 translate([0,0,h]) 422 translate([0,0,h])
423 sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4); 423 sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4);
424 l = body_h-ls_z; 424 l = body_h-ls_z;
425 w = st_thinshell; 425 w = st_thinshell;
426 hull() translate([0,-st_thinshell/2,0]) mirror([1,0,0]) { 426 hull() translate([0,-st_thinshell/2,0]) mirror([1,0,0]) {
427 translate([0,0,w]) 427 translate([0,0,w])
428 cube(size=[l,st_thinshell,w]); 428 cube(size=[l,st_thinshell,w]);
429 cube(size=[l-w,st_thinshell,2*w]); 429 cube(size=[l-w,st_thinshell,2*w]);
430 } 430 }
431 } 431 }
432 translate([0,0,-epsilon]) 432 translate([0,0,-epsilon])
433 cylinder(d=st_screw_d+st_screw_d_tolerance,h=2*hf+epsilon,$fn=fnd*(st_screw_d+st_screw_d_tolerance)); 433 cylinder(d=st_screw_d+st_screw_d_tolerance,h=2*hf+epsilon,$fn=fnd*(st_screw_d+st_screw_d_tolerance));
434 } 434 }
435 } 435 }
436 436