| -rw-r--r-- | another.scad | 34 |
1 files changed, 9 insertions, 25 deletions
diff --git a/another.scad b/another.scad index 461dc26..fcd179e 100644 --- a/another.scad +++ b/another.scad @@ -1,97 +1,96 @@ draft=true; layer_height=0.2; extrusion_width=0.4; epsilon=0.01; $fs=0.0125; use <pushfittery.scad>; include <pushfit_data.scad>; include <pulley_data.scad>; module the_extruder( // motor properties gearbox_d = 36, mount_d = 28, // the distance between opposite mounting holes mounthole_depth = 5, mounthole_min_depth = 3, mounthole_max_depth = 4, protrusion_d = 22, protrusion_h = 2.2, // the dimensions of the protrusion on top of gearbox bore_d = 8, bore_l = 17.6, bore_dd = 7, // pulley properties pulley = pulley_e3d, pulley_elevation = 1, // pulley elevation above the protrusion // idler properties idler_d = 9.5, idler_h = 4, idler_id = 3, // idler dimensions: outer and inner diameters and height // spring properties spring_d = 10, spring_lc = 9.6, // spring diameter and compressed length // filament path properties filament_d = 1.75, filament_path_d = 2, filament_guide_d = 4, // PTFE filament guide diameter // knob properties knob_h = 10, knob_bore_l = 4, knob_indent_d = 4, knob_indents = 12, // spring tensioner st_nut_d = 9, st_nut_h = 4, st_screw_d = 5, st_thickshell = 8*extrusion_width, st_thinshell = 2*extrusion_width, st_split_w = 4*extrusion_width, // screw it mount_screw_d = 3.1, mount_screw_l = 20, mount_screwhead_d=6, mount_screwhead_h=3, idler_screw_d = 3, idler_screwhead_d=6, idler_screwhead_h=3, pf = pushfit_metal, pf_shell = max(3*layer_height,3*extrusion_width), - pf_smooth = true, // empty spaces idler_travel = 3, // how far should idler travel when pressed idler_clearance=.5, pulley_small_d_clearance=.5, lever_v_clearance=.7, // vertical clearance for the lever spring_d_clearance=1, protrusion_tolerance_h=.5, // horizontal tolerance for the motor protrusion protrusion_tolerance_v=.5, // vertical tolerance for the motor protrusion mount_screw_d_tolerance=.4, idler_v_tolerance=.5, knob_bore_d_tolerance=.6, st_nut_h_tolerance=.2, st_nut_d_tolerance=.2,/* TODO: make it st_nut_w_tolerance */ st_screw_d_tolerance=.5, st_split_w_tolerance = .3, min_z_shell = 4*layer_height, // the very minimal shell thickness along z-axis. min_xy_shell = 2*extrusion_width, what="lever", // lever|body|knob|springpad|* left=false, vitamins = true, bridges = true, debug = false, label = "another" ) { fnd = 2*PI; fnr = 2*fnd; function lu(m,k) = m[search([k],m)[0]][1]; pulley_d = lu(pulley,"d"); pulley_h = lu(pulley,"h"); teeth_elevation = lu(pulley,"fe"); filament_offset = lu(pulley,"g")+filament_d/2; pulley_d_clearance = lu(pulley,"ssrc")*2; idler_filament_offset = filament_path_d/2; lever_shell = mount_screwhead_h+0.5; lever_thickness=max(spring_d+spring_d_clearance+layer_height*8,idler_h+idler_v_tolerance+2*lever_shell); lsd = idler_d-idler_clearance*2; // the diameter of lever thingie longwing=(mount_d+mount_screw_d+mount_screw_d_tolerance+spring_d+spring_d_clearance)/2+min_xy_shell; shortwing = let(a=mount_d/2,c=(pulley_d+idler_d)/2/sqrt(2)) sqrt(c*c+pow(a-c,2)); longwing_travel = idler_travel*longwing/shortwing; h_ = (pulley_d+idler_d)/(2*sqrt(2)); ri = sqrt( pow(h_,2) + pow(mount_d/2-h_,2) ); spring_dl = idler_travel*longwing/ri; // finger and spring support @@ -210,120 +209,105 @@ module the_extruder( cylinder(d=idler_screwhead_d,h=idler_screwhead_h+1,$fn=fnd*idler_screwhead_d); } // mounting screw hole translate([mount_d/2,0,0]) cylinder(d=mount_screw_d+mount_screw_d_tolerance,h=lever_thickness+2,center=true,$fn=fnd*mount_screw_d); // lever end translate([mount_d/2,0,0]) rotate([0,90,0]) { translate([0,-longwing,lsd/2]) finger_indent(d=lever_thickness-1,r=15); translate([0,-longwing,0]) mirror([0,0,1]) difference() { cylinder(d=spring_d+spring_d_clearance,h=lsd,$fn=fnd*(spring_d+spring_d_clearance)); sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4); } }//rotate-translate }//difference // bridging patch if(bridges) place_idler() translate([0,0,lever_thickness/2-mount_screwhead_h]) mirror([0,0,1]) cylinder(d=mount_screwhead_d,h=layer_height); }//translate }//lever module module body() { difference() { union() { cylinder(d=gearbox_d,h=body_h,$fn=fnd*gearbox_d); // spring tensioner part translate([-gearbox_d/2,0,0]) hull() { translate([0,-longwing,ls_z]) rotate([0,90,0]) cylinder(d=lever_thickness,h=fsw,$fn=fnd*lever_thickness); hh=body_h-ls_z; translate([0,0,ls_z]) mirror([0,1,0]) cube(size=[fsw,longwing+(st_split_w+st_split_w_tolerance)/2+st_thickshell,body_h-ls_z]); hhh=ls_z; translate([0,0,0]) mirror([0,1,0]) cube(size=[fsw,longwing-hhh+lever_thickness/sqrt(2),hhh+lever_thickness/2]); }//hull translate // pushfit bracket translate([0,0,filament_elevation]) rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0]) rotate([-90,0,0]) translate([0,0,mount_d/sqrt(2)/2+mount_screw_d-gearbox_d/2/*TODO:*/]) { pfbl = pf_h(pf)+gearbox_d/2; //TODO: - if(pf_smooth) { - pfbd = pf_d(pf)+2*pf_shell; - hull() { - cylinder(d=pfbd,h=pfbl,$fn=pfbd*fnd); - translate([-epsilon/2,0,0]) { - cube(size=[epsilon,filament_elevation,pfbl-filament_elevation+pfbd/2]); - mirror([0,1,0]) - cube(size=[epsilon,body_h-filament_elevation,pfbl-body_h+filament_elevation+pfbd/2]); - }//translate - }//hull - }else{ - pfb2a = pf_d(pf)+2*pf_shell; pfba = pfb2a/2; - pfbd = pfb2a/cos(30); - pfbs = pfb2a*tan(30); - cylinder(d=pfbd,h=pfbl,$fn=6); - translate([-pfbs/2,0,0]) { - hull() { - translate([0,-pfba,0]) cube(size=[pfbs,pfb2a,pfbl]); - cube(size=[pfbs,filament_elevation,pfbl-filament_elevation+pfba]); - mirror([0,1,0]) - cube(size=[pfbs,body_h-filament_elevation,pfbl-body_h+filament_elevation+pfba]); - }//hull - }//translate*/ - }//if(pf_smooth) + pfbd = pf_d(pf)+2*pf_shell; + hull() { + cylinder(d=pfbd,h=pfbl,$fn=pfbd*fnd); + translate([-epsilon/2,0,0]) { + cube(size=[epsilon,filament_elevation,pfbl-filament_elevation+pfbd/2]); + mirror([0,1,0]) + cube(size=[epsilon,body_h-filament_elevation,pfbl-body_h+filament_elevation+pfbd/2]); + }//translate + }//hull }//translate rotate translate rotate translate }//union (first child of difference) // protrusion translate([0,0,-1]) cylinder(d=protrusion_d+protrusion_tolerance_h,h=protrusion_h+protrusion_tolerance_v+1,$fn=fnd*(protrusion_d+protrusion_tolerance_h)); // mount screw holes for(zr=[0:90:359]) rotate([0,0,zr]) translate([mount_d/2,0,0]) { translate([0,0,mount_screw_l-mount_depth-(bridges?layer_height:-epsilon)]) mirror([0,0,1]) cylinder(d=mount_screw_d+mount_screw_d_tolerance, h=mount_screw_l-mount_depth+1, $fn=fnd*(mount_screw_d+mount_screw_d_tolerance)); translate([0,0,mount_screw_l-mount_depth]) cylinder(d=mount_screwhead_d,h=body_h+1,$fn=fnd*mount_screwhead_d); }//for // pushfit pf_offset = mount_d/sqrt(2)/2+mount_screw_d; translate([0,0,filament_elevation]) rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0]) rotate([-90,0,0]) translate([0,0,pf_offset]) rotate([0,0,180]) { pushfit(pf); mirror([0,0,1]) { fh = 1.5* (filament_guide_d-filament_path_d)/2; fo = pf_offset -filament_path_d /*(idler_d+idler_clearance)/2*/-fh; translate([0,0,-1]) teardrop(d=filament_guide_d,h=fo/2,angle=225); translate([0,0,-1]) teardrop(d=filament_path_d,h=gearbox_d/2+1,angle=-225); translate([0,0,fo+epsilon]) cylinder(d1=filament_path_d,d2=filament_guide_d,h=fh,$fn=fnd*filament_guide_d); }//mirror }//rotate translate rotate translate rotate translate // pulley cylinder(d=pulley_d+pulley_small_d_clearance,h=body_h+1,$fn=fnd*(pulley_d+pulley_d_clearance)); cylinder(d=pulley_d+pulley_d_clearance,ls_z-max(idler_h,filament_guide_d)/2,$fn=fnd*(pulley_d+pulley_d_clearance)); translate([0,0,ls_z-ls_h/2]) { // idler travel translate([mount_d/2,0,0]) rotate([0,0,45]) rotate_extrude(angle=90,$fn=fnr*(shortwing+(idler_d+idler_clearance)/2)) square([shortwing+(idler_d+idler_clearance)/2,ls_h]); // idler itself place_idler() cylinder(d=idler_d+idler_clearance,h=ls_h,$fn=fnd*(idler_d+idler_clearance)); // lever space rotate([0,0,45]) |