increase effective hotend clearance

so that it corresponds to theoretical

1 files changed, 2 insertions, 1 deletions

diff --git a/fanduct.scad b/fanduct.scad
index 6407a96..49ab4c2 100644
--- a/fanduct.scad
+++ b/fanduct.scad
@@ -175,105 +175,106 @@ module fanduct(type=type,ductshape=ductshape,dual=dual) {
     }/*union*/
    }/*airguides*/
   }
 
   module jets(what) {
    od = fanduct_h*2/3+fanduct_shell;
    md = fanduct_ir+fanduct_shell+fanduct_w/2;
    jww = 2*md*sin(jet_angle/2);
    difference() {
     for(a=[0:120:359]) rotate([0,0,a]) {
      if(what=="in") {
       hull() {
        intersection() {
         translate([md-fanduct_w/2,-jww/2,0])
         cube(size=[fanduct_shell+fanduct_w/2,jww,od]);
         duct(what=what);
        }
        translate([0,0,-fanduct_elevation]) sphere(r=.5);
       }
      }else if(what=="out") {
       hull() {
        intersection() {
         translate([md-fanduct_w/2,-jww/2+fanduct_shell,fanduct_shell])
         cube(size=[fanduct_w/2,jww-2*fanduct_shell,od-2*fanduct_shell]);
         duct(what=what);
        }
        translate([0,0,-fanduct_elevation]) sphere(r=.2);
       }
      }
     }
     if(what=="in") {
      translate([0,0,-fanduct_elevation-2+epsilon])
      cylinder(r=fanduct_ir+fanduct_shell*2+fanduct_w+1,h=fanduct_elevation+2);
      translate([0,0,-hotend_clearance])
      rotate([0,0,30])
      cylinder(r1=hotend_clearance*2,r2=0,h=hotend_clearance*2,$fn=6);
     }
    }
   }
 
   module dual(what=what) {
    module hulls(spots=dual_spots) {
     for(my=[0,1]) mirror([0,my,0]) for(pn=[0:1:len(spots)-2]) hull() {
      for(p=[spots[pn],spots[pn+1]]) translate(p) children(0);
      children([1:$children-1]);
     }
    }
    if(what=="in") {
+    cfn= 4; // clearance cutout $fn
     difference() {
      hulls() {
       cylinder(d=fanduct_w+2*fanduct_shell,h=2*fanduct_shell+fanduct_h/2);
       translate([0,-nozzles_apart/2,-fanduct_elevation-fanduct_blowtarget]) sphere(d=.1);
      }
      translate([0,0,epsilon]) hull() for(my=[0:1]) mirror([0,my,0]) for(s=dual_spots) translate(s)
       mirror([0,0,1]) cylinder(d=fanduct_w+2*fanduct_shell+2,h=fanduct_elevation-fanduct_blowtarget+1);
      for(s=[-1,1]) translate([0,s*nozzles_apart/2,-1])
-      rotate([0,0,45]) cylinder(r=hotend_clearance,h=fanduct_h+2*fanduct_shell+2,$fn=4);
+      rotate([0,0,180/cfn]) cylinder(r=hotend_clearance/cos(180/cfn),h=fanduct_h+2*fanduct_shell+2,$fn=cfn);
     }
    }else if(what=="out") {
     hulls() {
      translate([0,0,fanduct_shell]) cylinder(d=fanduct_w,h=fanduct_h/2-fanduct_shell/2);
      translate([0,-nozzles_apart/2,-fanduct_elevation+fanduct_blowtarget]) sphere(d=.1);
     }
    }else if(what=="airguides") {
     far = fanduct_ir+fanduct_shell+fanduct_w;
     near = fanduct_ir;
     union() {
      for(my=[0,1]) mirror([0,my,0]) {
       guideline([ [-far             ,0], [0,0] ]);
       guideline([ [-far             ,inlet_w/2/4],
                   [-near            ,nozzles_apart/2] ]);
       guideline([ [-near-fanduct_w/3,nozzles_apart/2+near+fanduct_w/3] ]);
       guideline([ [0                ,nozzles_apart/2+near+fanduct_w/2] ]);
      }
     }
    }
   }
 
   if(dual) dual(what);
   else if(type=="circular") circus(what);
   else if(type=="3jets") jets(what);
  }
 
          //     ***air intake
  module intake(what) {
   module placeit() {
    translate([-fanduct_ir-2*fanduct_shell-fanduct_w-inlet_away,0,fanduct_shell])
    rotate([0,-90,0])
    children();
   }
   if(what=="in") {
    placeit() translate([0,-inlet_w/2,0]) {
     difference() {
      cube(size=[inlet_h,inlet_w,inlet_long_l+fanduct_shell]);
      translate([inlet_h+fanduct_shell,0,inlet_long_l+fanduct_shell])
      rotate([-90,0,0])
      translate([0,0,-1])
      cylinder(r=inlet_h,h=inlet_w+2*fanduct_shell+2,$fn=inlet_h*4);
     }
     // supports
     for(i=[-1,0,1])
      translate([-fanduct_shell,
       (i+1)*(inlet_w-extrusion_width)/2,
      -inlet_away-fanduct_w/2])
      cube(size=[fanduct_shell,