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-rw-r--r--fanduct.scad7
1 files changed, 4 insertions, 3 deletions
diff --git a/fanduct.scad b/fanduct.scad
index 746f753..fa14b7a 100644
--- a/fanduct.scad
+++ b/fanduct.scad
@@ -1,162 +1,163 @@
1use <snapper.scad>; 1use <snapper.scad>;
2 extrusion_width=.5; layer_height=.2; // print parameters 2 extrusion_width=.5; layer_height=.2; // print parameters
3 3
4 epsilon=.005; // for finer cuts 4 epsilon=.005; // for finer cuts
5 5
6function hypothenuse(a,b) = sqrt(pow(a,2)+pow(b,2)); 6function hypothenuse(a,b) = sqrt(pow(a,2)+pow(b,2));
7 7
8silicone_shell = 2; 8silicone_shell = 2;
9heater_clearance = max( 9heater_clearance = max(
10 hypothenuse(16/2 +silicone_shell, 20-4.5 +silicone_shell),// E3D v6 10 hypothenuse(16/2 +silicone_shell, 20-4.5 +silicone_shell),// E3D v6
11 hypothenuse(11.5-4.5 +silicone_shell, 15.5 +silicone_shell)// E3D volcano 11 hypothenuse(11.5-4.5 +silicone_shell, 15.5 +silicone_shell)// E3D volcano
12); 12);
13 13
14 fanduct_elevation = 3; // fanduct elevation above nozzle tip 14 fanduct_elevation = 3; // fanduct elevation above nozzle tip
15 fanduct_blowtarget = -2; // what to blow at 15 fanduct_blowtarget = -2; // what to blow at
16 fanduct_h = 6; // inner height of the duct 16 fanduct_h = 6; // inner height of the duct
17 fanduct_w = 7; // inner width of the duct 17 fanduct_w = 7; // inner width of the duct
18 fanduct_shell=1.2; // shell thickness 18 fanduct_shell=1.2; // shell thickness
19 fanduct_ir = heater_clearance+5; // inner radius 19 fanduct_ir = heater_clearance+5; // inner radius
20 20
21 jet_angle = 60-2; // angular width of the jet 21 jet_angle = 60-2; // angular width of the jet
22 22
23 inlet_w = 12.5; // inlet width 23 inlet_w = 12.5; // inlet width
24 inlet_h = 17; // inlet height 24 inlet_h = 17; // inlet height
25 inlet_l = 7; // inlet length of protrusion (or depth of intrusion:)) 25 inlet_l = 7; // inlet length of protrusion (or depth of intrusion:))
26 inlet_away = 15;// how far away inlet is 26 inlet_away = 15;// how far away inlet is
27 27
28hotend_clearance = heater_clearance; 28hotend_clearance = heater_clearance;
29 29
30 snapper_d = 8; snapper_overlap=0.2;// snip snap 30 snapper_d = 8; snapper_overlap=0.2;// snip snap
31 31
32smooth_f = 120; 32smooth_f = 120;
33 33
34type="3jets"; // "3jets" ; // circular|3jets 34type="3jets"; // "3jets" ; // circular|3jets
35ductshape="square"; // square|round 35ductshape="square"; // square|round
36 36
37 37
38module fanduct(type=type,ductshape=ductshape) { 38module fanduct(type=type,ductshape=ductshape) {
39 39
40 // ***duct is all around! 40 // ***duct is all around!
41 module duct(what) { 41 module duct(what) {
42 if(what=="in") { 42 if(what=="in") {
43 sh = fanduct_w+2*fanduct_shell; sv = fanduct_h+2*fanduct_shell; 43 sh = fanduct_w+2*fanduct_shell; sv = fanduct_h+2*fanduct_shell;
44 smax = max(sh,sv); 44 smax = max(sh,sv);
45 rotate_extrude($fn=smooth_f) 45 rotate_extrude($fn=smooth_f)
46 if(ductshape=="round") 46 if(ductshape=="round")
47 translate([sh/2+fanduct_ir,sv/2]) 47 translate([sh/2+fanduct_ir,sv/2])
48 scale([sh/smax,sv/smax]) 48 scale([sh/smax,sv/smax])
49 circle(d=smax,$fn=4*smax); 49 circle(d=smax,$fn=4*smax);
50 else if(ductshape=="square") 50 else if(ductshape=="square")
51 translate([fanduct_ir,0]) 51 translate([fanduct_ir,0])
52 square([sh,sv]); 52 square([sh,sv]);
53 }else if(what=="out") { 53 }else if(what=="out") {
54 sh = fanduct_w; sv = fanduct_h; 54 sh = fanduct_w; sv = fanduct_h;
55 smax = max(sh,sv); 55 smax = max(sh,sv);
56 rotate_extrude($fn=smooth_f) 56 rotate_extrude($fn=smooth_f)
57 if(ductshape=="round") 57 if(ductshape=="round")
58 translate([sh/2+fanduct_shell+fanduct_ir,sv/2+fanduct_shell]) 58 translate([sh/2+fanduct_shell+fanduct_ir,sv/2+fanduct_shell])
59 scale([sh/smax,sv/smax]) 59 scale([sh/smax,sv/smax])
60 circle(d=smax,$fn=4*smax); 60 circle(d=smax,$fn=4*smax);
61 else if(ductshape=="square") 61 else if(ductshape=="square")
62 translate([fanduct_ir+fanduct_shell,fanduct_shell]) 62 translate([fanduct_ir+fanduct_shell,fanduct_shell])
63 union() { 63 union() {
64 square([fanduct_w,fanduct_h/2]); 64 square([sh,sv/2]);
65 translate([fanduct_w/2,fanduct_h-fanduct_w/2]) 65 translate([sh/2,sv/2])
66 rotate([0,0,90]) circle(d=fanduct_w,$fn=36); 66 scale([sh/smax,sv/smax])
67 circle(d=smax,$fn=36);
67 } 68 }
68 } 69 }
69 } 70 }
70 71
71 // ***bumps for easier position adjustments in line with hotend 72 // ***bumps for easier position adjustments in line with hotend
72 module marks(what) { 73 module marks(what) {
73 if(what=="in") { 74 if(what=="in") {
74 for(y=[-1,1]) 75 for(y=[-1,1])
75 hull() for(z=[0,-fanduct_shell-fanduct_h/2]) 76 hull() for(z=[0,-fanduct_shell-fanduct_h/2])
76 translate([0,y*(fanduct_ir+fanduct_shell+fanduct_w/2),fanduct_shell*2+fanduct_h+z]) 77 translate([0,y*(fanduct_ir+fanduct_shell+fanduct_w/2),fanduct_shell*2+fanduct_h+z])
77 rotate([90,0,0]) { 78 rotate([90,0,0]) {
78 cylinder(r=fanduct_shell,h=fanduct_w,center=true,$fn=30); 79 cylinder(r=fanduct_shell,h=fanduct_w,center=true,$fn=30);
79 for(z=[-1,1]) translate([0,0,z*fanduct_w/2]) 80 for(z=[-1,1]) translate([0,0,z*fanduct_w/2])
80 sphere(r=fanduct_shell,$fn=30); 81 sphere(r=fanduct_shell,$fn=30);
81 } 82 }
82 } 83 }
83 } 84 }
84 85
85 // ***output 86 // ***output
86 module output(what,type=type) { 87 module output(what,type=type) {
87 module guideline(xyxy) { 88 module guideline(xyxy) {
88 module pin(xy) { 89 module pin(xy) {
89 translate([xy[0],xy[1],0]) 90 translate([xy[0],xy[1],0])
90 cylinder(d=2*extrusion_width,h=2*fanduct_shell+inlet_h,$fn=6); 91 cylinder(d=2*extrusion_width,h=2*fanduct_shell+inlet_h,$fn=6);
91 } 92 }
92 xyxyxy=concat(xyxy,[[0,0]]); 93 xyxyxy=concat(xyxy,[[0,0]]);
93 for(i=[0:1:len(xyxyxy)-2]) 94 for(i=[0:1:len(xyxyxy)-2])
94 hull() for(j=[i,i+1]) pin(xyxyxy[j]); 95 hull() for(j=[i,i+1]) pin(xyxyxy[j]);
95 } 96 }
96 97
97 module circus(what) { 98 module circus(what) {
98 if(what=="in") { 99 if(what=="in") {
99 difference() { 100 difference() {
100 rotate_extrude($fn=smooth_f) 101 rotate_extrude($fn=smooth_f)
101 polygon([ 102 polygon([
102 [0,-fanduct_elevation+fanduct_blowtarget+epsilon], 103 [0,-fanduct_elevation+fanduct_blowtarget+epsilon],
103 [fanduct_ir+fanduct_shell,fanduct_shell+fanduct_h/2], 104 [fanduct_ir+fanduct_shell,fanduct_shell+fanduct_h/2],
104 [fanduct_ir+fanduct_shell+fanduct_w/2,0], 105 [fanduct_ir+fanduct_shell+fanduct_w/2,0],
105 [0,-fanduct_elevation+fanduct_blowtarget-epsilon]]); 106 [0,-fanduct_elevation+fanduct_blowtarget-epsilon]]);
106 translate([0,0,-1]) 107 translate([0,0,-1])
107 cylinder(r=hotend_clearance,h=fanduct_h+2*fanduct_shell+2,$fn=smooth_f); 108 cylinder(r=hotend_clearance,h=fanduct_h+2*fanduct_shell+2,$fn=smooth_f);
108 mirror([0,0,1]) 109 mirror([0,0,1])
109 translate([0,0,-epsilon]) 110 translate([0,0,-epsilon])
110 cylinder(r=fanduct_ir+fanduct_shell+1,h=fanduct_elevation+.1+2); 111 cylinder(r=fanduct_ir+fanduct_shell+1,h=fanduct_elevation+.1+2);
111 } 112 }
112 }else if(what=="out") { 113 }else if(what=="out") {
113 rotate_extrude($fn=smooth_f) 114 rotate_extrude($fn=smooth_f)
114 polygon([ 115 polygon([
115 [0,-fanduct_elevation+fanduct_blowtarget+epsilon], 116 [0,-fanduct_elevation+fanduct_blowtarget+epsilon],
116 [fanduct_ir+fanduct_shell+1,fanduct_h/2], 117 [fanduct_ir+fanduct_shell+1,fanduct_h/2],
117 [fanduct_ir+fanduct_w/2+fanduct_shell+1,fanduct_shell], 118 [fanduct_ir+fanduct_w/2+fanduct_shell+1,fanduct_shell],
118 [0,-fanduct_elevation+fanduct_blowtarget-epsilon]]); 119 [0,-fanduct_elevation+fanduct_blowtarget-epsilon]]);
119 }else if(what=="airguides") { 120 }else if(what=="airguides") {
120 inr = fanduct_ir+fanduct_shell; our = inr+fanduct_w; 121 inr = fanduct_ir+fanduct_shell; our = inr+fanduct_w;
121 union() { 122 union() {
122 for(my=[0,1]) mirror([0,my,0]) { 123 for(my=[0,1]) mirror([0,my,0]) {
123 guideline([ 124 guideline([
124 [-our,inlet_w/6], 125 [-our,inlet_w/6],
125 [-inr*sin(60),inr*cos(60)] 126 [-inr*sin(60),inr*cos(60)]
126 ]); 127 ]);
127 a0=30; as=15; a1=180; 128 a0=30; as=15; a1=180;
128 for(a=[a0+as:as:a1]) { 129 for(a=[a0+as:as:a1]) {
129 f = as/(a1-a+as); 130 f = as/(a1-a+as);
130 rotate([0,0,a]) guideline([[-inr-fanduct_w*f,0]]); 131 rotate([0,0,a]) guideline([[-inr-fanduct_w*f,0]]);
131 } 132 }
132 guideline([ 133 guideline([
133 [-our+fanduct_w*cos(30)*3/4,fanduct_w*sin(30)*3/4], 134 [-our+fanduct_w*cos(30)*3/4,fanduct_w*sin(30)*3/4],
134 [-inr*cos(10),inr*sin(10)] 135 [-inr*cos(10),inr*sin(10)]
135 ]); 136 ]);
136 } 137 }
137 }/*union*/ 138 }/*union*/
138 }/*airguides*/ 139 }/*airguides*/
139 } 140 }
140 141
141 module jets(what) { 142 module jets(what) {
142 od = fanduct_h/2+fanduct_shell; 143 od = fanduct_h/2+fanduct_shell;
143 md = fanduct_ir+fanduct_shell+fanduct_w/2; 144 md = fanduct_ir+fanduct_shell+fanduct_w/2;
144 jww = 2*md*sin(jet_angle/2); 145 jww = 2*md*sin(jet_angle/2);
145 render(convexity=8) difference() { 146 render(convexity=8) difference() {
146 for(a=[0:120:359]) rotate([0,0,a]) { 147 for(a=[0:120:359]) rotate([0,0,a]) {
147 if(what=="in") { 148 if(what=="in") {
148 hull() { 149 hull() {
149 render(convexity=4) intersection() { 150 render(convexity=4) intersection() {
150 translate([md-fanduct_shell-fanduct_w/2,-jww/2,0]) 151 translate([md-fanduct_shell-fanduct_w/2,-jww/2,0])
151 cube(size=[fanduct_shell+fanduct_w/2,jww,od]); 152 cube(size=[fanduct_shell+fanduct_w/2,jww,od]);
152 duct(what=what); 153 duct(what=what);
153 } 154 }
154 translate([0,0,-fanduct_elevation]) sphere(r=.5); 155 translate([0,0,-fanduct_elevation]) sphere(r=.5);
155 } 156 }
156 }else if(what=="out") { 157 }else if(what=="out") {
157 hull() { 158 hull() {
158 render(convexity=4) intersection() { 159 render(convexity=4) intersection() {
159 translate([md-fanduct_w/2-fanduct_shell,-jww/2+fanduct_shell,fanduct_shell]) 160 translate([md-fanduct_w/2-fanduct_shell,-jww/2+fanduct_shell,fanduct_shell])
160 cube(size=[fanduct_w/2+fanduct_shell,jww-2*fanduct_shell,od-2*fanduct_shell]); 161 cube(size=[fanduct_w/2+fanduct_shell,jww-2*fanduct_shell,od-2*fanduct_shell]);
161 duct(what=what); 162 duct(what=what);
162 } 163 }