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-rw-r--r--fanduct.scad2
1 files changed, 1 insertions, 1 deletions
diff --git a/fanduct.scad b/fanduct.scad
index 7a9e205..3e2a15e 100644
--- a/fanduct.scad
+++ b/fanduct.scad
@@ -1,281 +1,281 @@
1use <snapper.scad>; 1use <snapper.scad>;
2 extrusion_width=.5; layer_height=.2; // print parameters 2 extrusion_width=.5; layer_height=.2; // print parameters
3 3
4 epsilon=.005; // for finer cuts 4 epsilon=.005; // for finer cuts
5 5
6function hypothenuse(a,b) = sqrt(pow(a,2)+pow(b,2)); 6function hypothenuse(a,b) = sqrt(pow(a,2)+pow(b,2));
7 7
8silicone_shell = 2; 8silicone_shell = 2;
9heater_clearance = max( 9heater_clearance = max(
10 hypothenuse(16/2 +silicone_shell, 20-4.5 +silicone_shell),// E3D v6 10 hypothenuse(16/2 +silicone_shell, 20-4.5 +silicone_shell),// E3D v6
11 hypothenuse(11.5-4.5 +silicone_shell, 15.5 +silicone_shell)// E3D volcano 11 hypothenuse(11.5-4.5 +silicone_shell, 15.5 +silicone_shell)// E3D volcano
12); 12);
13 13
14 fanduct_elevation = 3; // fanduct elevation above nozzle tip 14 fanduct_elevation = 3; // fanduct elevation above nozzle tip
15 fanduct_blowtarget = -2; // what to blow at 15 fanduct_blowtarget = -2; // what to blow at
16 fanduct_h = 6; // inner height of the duct 16 fanduct_h = 6; // inner height of the duct
17 fanduct_w = 7; // inner width of the duct 17 fanduct_w = 7; // inner width of the duct
18 fanduct_shell=1.2; // shell thickness 18 fanduct_shell=1.2; // shell thickness
19 fanduct_ir = heater_clearance+5; // inner radius 19 fanduct_ir = heater_clearance+5; // inner radius
20 20
21 jet_angle = 60-2; // angular width of the jet 21 jet_angle = 60-2; // angular width of the jet
22 22
23 inlet_w = 12.5; // inlet width 23 inlet_w = 12.5; // inlet width
24 inlet_h = 17; // inlet height 24 inlet_h = 17; // inlet height
25 inlet_short_l = 7;// inlet length of protrusion (or depth of intrusion:)) 25 inlet_short_l = 7;// inlet length of protrusion (or depth of intrusion:))
26 inlet_away = 15;// how far away inlet is 26 inlet_away = 15;// how far away inlet is
27 27
28inlet_long_l = inlet_short_l+inlet_h; 28inlet_long_l = inlet_short_l+inlet_h;
29hotend_clearance = heater_clearance; 29hotend_clearance = heater_clearance;
30 30
31 snapper_d = 8; snapper_overlap=0.2;// snip snap 31 snapper_d = 8; snapper_overlap=0.2;// snip snap
32 32
33smooth_f = 120; 33smooth_f = 120;
34 34
35type="3jets"; // "3jets" ; // circular|3jets 35type="3jets"; // "3jets" ; // circular|3jets
36ductshape="square"; // square|round 36ductshape="square"; // square|round
37 37
38 38
39module fanduct(type=type,ductshape=ductshape) { 39module fanduct(type=type,ductshape=ductshape) {
40 40
41 // ***duct is all around! 41 // ***duct is all around!
42 module duct(what) { 42 module duct(what) {
43 if(what=="in") { 43 if(what=="in") {
44 sh = fanduct_w+2*fanduct_shell; sv = fanduct_h+2*fanduct_shell; 44 sh = fanduct_w+2*fanduct_shell; sv = fanduct_h+2*fanduct_shell;
45 smax = max(sh,sv); 45 smax = max(sh,sv);
46 rotate_extrude($fn=smooth_f) 46 rotate_extrude($fn=smooth_f)
47 if(ductshape=="round") 47 if(ductshape=="round")
48 translate([sh/2+fanduct_ir,sv/2]) 48 translate([sh/2+fanduct_ir,sv/2])
49 scale([sh/smax,sv/smax]) 49 scale([sh/smax,sv/smax])
50 circle(d=smax,$fn=4*smax); 50 circle(d=smax,$fn=4*smax);
51 else if(ductshape=="square") 51 else if(ductshape=="square")
52 translate([fanduct_ir,0]) 52 translate([fanduct_ir,0])
53 square([sh,sv]); 53 square([sh,sv]);
54 }else if(what=="out") { 54 }else if(what=="out") {
55 sh = fanduct_w; sv = fanduct_h; 55 sh = fanduct_w; sv = fanduct_h;
56 smax = max(sh,sv); 56 smax = max(sh,sv);
57 rotate_extrude($fn=smooth_f) 57 rotate_extrude($fn=smooth_f)
58 if(ductshape=="round") 58 if(ductshape=="round")
59 translate([sh/2+fanduct_shell+fanduct_ir,sv/2+fanduct_shell]) 59 translate([sh/2+fanduct_shell+fanduct_ir,sv/2+fanduct_shell])
60 scale([sh/smax,sv/smax]) 60 scale([sh/smax,sv/smax])
61 circle(d=smax,$fn=4*smax); 61 circle(d=smax,$fn=4*smax);
62 else if(ductshape=="square") 62 else if(ductshape=="square")
63 translate([fanduct_ir+fanduct_shell,fanduct_shell]) 63 translate([fanduct_ir+fanduct_shell,fanduct_shell])
64 union() { 64 union() {
65 square([sh,sv/2]); 65 square([sh,sv/2]);
66 translate([sh/2,sv/2]) 66 translate([sh/2,sv/2])
67 scale([sh/smax,sv/smax]) 67 scale([sh/smax,sv/smax])
68 circle(d=smax,$fn=36); 68 circle(d=smax,$fn=36);
69 } 69 }
70 } 70 }
71 } 71 }
72 72
73 // ***bumps for easier position adjustments in line with hotend 73 // ***bumps for easier position adjustments in line with hotend
74 module marks(what) { 74 module marks(what) {
75 if(what=="in") { 75 if(what=="in") {
76 for(y=[-1,1]) 76 for(y=[-1,1])
77 hull() for(z=[0,-fanduct_shell-fanduct_h/2]) 77 hull() for(z=[0,-fanduct_shell-fanduct_h/2])
78 translate([0,y*(fanduct_ir+fanduct_shell+fanduct_w/2),fanduct_shell*2+fanduct_h+z]) 78 translate([0,y*(fanduct_ir+fanduct_shell+fanduct_w/2),fanduct_shell*2+fanduct_h+z])
79 rotate([90,0,0]) { 79 rotate([90,0,0]) {
80 cylinder(r=fanduct_shell,h=fanduct_w,center=true,$fn=30); 80 cylinder(r=fanduct_shell,h=fanduct_w,center=true,$fn=30);
81 for(z=[-1,1]) translate([0,0,z*fanduct_w/2]) 81 for(z=[-1,1]) translate([0,0,z*fanduct_w/2])
82 sphere(r=fanduct_shell,$fn=30); 82 sphere(r=fanduct_shell,$fn=30);
83 } 83 }
84 } 84 }
85 } 85 }
86 86
87 // ***output 87 // ***output
88 module output(what,type=type) { 88 module output(what,type=type) {
89 module guideline(xyxy) { 89 module guideline(xyxy) {
90 module pin(xy) { 90 module pin(xy) {
91 translate([xy[0],xy[1],0]) 91 translate([xy[0],xy[1],0])
92 cylinder(d=2*extrusion_width,h=2*fanduct_shell+inlet_h,$fn=6); 92 cylinder(d=2*extrusion_width,h=2*fanduct_shell+inlet_h,$fn=6);
93 } 93 }
94 xyxyxy=concat(xyxy,[[0,0]]); 94 xyxyxy=concat(xyxy,[[0,0]]);
95 for(i=[0:1:len(xyxyxy)-2]) 95 for(i=[0:1:len(xyxyxy)-2])
96 hull() for(j=[i,i+1]) pin(xyxyxy[j]); 96 hull() for(j=[i,i+1]) pin(xyxyxy[j]);
97 } 97 }
98 98
99 module circus(what) { 99 module circus(what) {
100 if(what=="in") { 100 if(what=="in") {
101 difference() { 101 difference() {
102 rotate_extrude($fn=smooth_f) 102 rotate_extrude($fn=smooth_f)
103 polygon([ 103 polygon([
104 [0,-fanduct_elevation+fanduct_blowtarget+epsilon], 104 [0,-fanduct_elevation+fanduct_blowtarget+epsilon],
105 [fanduct_ir+fanduct_shell,fanduct_shell+fanduct_h/2], 105 [fanduct_ir+fanduct_shell,fanduct_shell+fanduct_h/2],
106 [fanduct_ir+fanduct_shell+fanduct_w/2,0], 106 [fanduct_ir+fanduct_shell+fanduct_w/2,0],
107 [0,-fanduct_elevation+fanduct_blowtarget-epsilon]]); 107 [0,-fanduct_elevation+fanduct_blowtarget-epsilon]]);
108 translate([0,0,-1]) 108 translate([0,0,-1])
109 cylinder(r=hotend_clearance,h=fanduct_h+2*fanduct_shell+2,$fn=smooth_f); 109 cylinder(r=hotend_clearance,h=fanduct_h+2*fanduct_shell+2,$fn=smooth_f);
110 mirror([0,0,1]) 110 mirror([0,0,1])
111 translate([0,0,-epsilon]) 111 translate([0,0,-epsilon])
112 cylinder(r=fanduct_ir+fanduct_shell+1,h=fanduct_elevation+.1+2); 112 cylinder(r=fanduct_ir+2*fanduct_shell+fanduct_w+1,h=fanduct_elevation+.1+2);
113 } 113 }
114 }else if(what=="out") { 114 }else if(what=="out") {
115 rotate_extrude($fn=smooth_f) 115 rotate_extrude($fn=smooth_f)
116 polygon([ 116 polygon([
117 [0,-fanduct_elevation+fanduct_blowtarget+epsilon], 117 [0,-fanduct_elevation+fanduct_blowtarget+epsilon],
118 [fanduct_ir+fanduct_shell+1,fanduct_h/2], 118 [fanduct_ir+fanduct_shell+1,fanduct_h/2],
119 [fanduct_ir+fanduct_w/2+fanduct_shell+1,fanduct_shell], 119 [fanduct_ir+fanduct_w/2+fanduct_shell+1,fanduct_shell],
120 [0,-fanduct_elevation+fanduct_blowtarget-epsilon]]); 120 [0,-fanduct_elevation+fanduct_blowtarget-epsilon]]);
121 }else if(what=="airguides") { 121 }else if(what=="airguides") {
122 inr = fanduct_ir+fanduct_shell; our = inr+fanduct_w; 122 inr = fanduct_ir+fanduct_shell; our = inr+fanduct_w;
123 union() { 123 union() {
124 for(my=[0,1]) mirror([0,my,0]) { 124 for(my=[0,1]) mirror([0,my,0]) {
125 guideline([ 125 guideline([
126 [-our,inlet_w/6], 126 [-our,inlet_w/6],
127 [-inr*sin(60),inr*cos(60)] 127 [-inr*sin(60),inr*cos(60)]
128 ]); 128 ]);
129 a0=30; as=15; a1=180; 129 a0=30; as=15; a1=180;
130 for(a=[a0+as:as:a1]) { 130 for(a=[a0+as:as:a1]) {
131 f = as/(a1-a+as); 131 f = as/(a1-a+as);
132 rotate([0,0,a]) guideline([[-inr-fanduct_w*f,0]]); 132 rotate([0,0,a]) guideline([[-inr-fanduct_w*f,0]]);
133 } 133 }
134 guideline([ 134 guideline([
135 [-our+fanduct_w*cos(30)*3/4,fanduct_w*sin(30)*3/4], 135 [-our+fanduct_w*cos(30)*3/4,fanduct_w*sin(30)*3/4],
136 [-inr*cos(10),inr*sin(10)] 136 [-inr*cos(10),inr*sin(10)]
137 ]); 137 ]);
138 } 138 }
139 }/*union*/ 139 }/*union*/
140 }/*airguides*/ 140 }/*airguides*/
141 } 141 }
142 142
143 module jets(what) { 143 module jets(what) {
144 od = fanduct_h*2/3+fanduct_shell; 144 od = fanduct_h*2/3+fanduct_shell;
145 md = fanduct_ir+fanduct_shell+fanduct_w/2; 145 md = fanduct_ir+fanduct_shell+fanduct_w/2;
146 jww = 2*md*sin(jet_angle/2); 146 jww = 2*md*sin(jet_angle/2);
147 difference() { 147 difference() {
148 for(a=[0:120:359]) rotate([0,0,a]) { 148 for(a=[0:120:359]) rotate([0,0,a]) {
149 if(what=="in") { 149 if(what=="in") {
150 hull() { 150 hull() {
151 intersection() { 151 intersection() {
152 translate([md-fanduct_w/2,-jww/2,0]) 152 translate([md-fanduct_w/2,-jww/2,0])
153 cube(size=[fanduct_shell+fanduct_w/2,jww,od]); 153 cube(size=[fanduct_shell+fanduct_w/2,jww,od]);
154 duct(what=what); 154 duct(what=what);
155 } 155 }
156 translate([0,0,-fanduct_elevation]) sphere(r=.5); 156 translate([0,0,-fanduct_elevation]) sphere(r=.5);
157 } 157 }
158 }else if(what=="out") { 158 }else if(what=="out") {
159 hull() { 159 hull() {
160 intersection() { 160 intersection() {
161 translate([md-fanduct_w/2,-jww/2+fanduct_shell,fanduct_shell]) 161 translate([md-fanduct_w/2,-jww/2+fanduct_shell,fanduct_shell])
162 cube(size=[fanduct_w/2,jww-2*fanduct_shell,od-2*fanduct_shell]); 162 cube(size=[fanduct_w/2,jww-2*fanduct_shell,od-2*fanduct_shell]);
163 duct(what=what); 163 duct(what=what);
164 } 164 }
165 translate([0,0,-fanduct_elevation]) sphere(r=.2); 165 translate([0,0,-fanduct_elevation]) sphere(r=.2);
166 } 166 }
167 } 167 }
168 } 168 }
169 if(what=="in") { 169 if(what=="in") {
170 translate([0,0,-fanduct_elevation-2+epsilon]) 170 translate([0,0,-fanduct_elevation-2+epsilon])
171 cylinder(r=fanduct_ir+fanduct_shell*2+fanduct_w+1,h=fanduct_elevation+2); 171 cylinder(r=fanduct_ir+fanduct_shell*2+fanduct_w+1,h=fanduct_elevation+2);
172 translate([0,0,-hotend_clearance]) 172 translate([0,0,-hotend_clearance])
173 rotate([0,0,30]) 173 rotate([0,0,30])
174 cylinder(r1=hotend_clearance*2,r2=0,h=hotend_clearance*2,$fn=6); 174 cylinder(r1=hotend_clearance*2,r2=0,h=hotend_clearance*2,$fn=6);
175 } 175 }
176 } 176 }
177 } 177 }
178 178
179 if(type=="circular") circus(what); 179 if(type=="circular") circus(what);
180 else if(type=="3jets") jets(what); 180 else if(type=="3jets") jets(what);
181 } 181 }
182 182
183 // ***air intake 183 // ***air intake
184 module intake(what) { 184 module intake(what) {
185 module placeit() { 185 module placeit() {
186 translate([-fanduct_ir-2*fanduct_shell-fanduct_w-inlet_away,0,fanduct_shell]) 186 translate([-fanduct_ir-2*fanduct_shell-fanduct_w-inlet_away,0,fanduct_shell])
187 rotate([0,-90,0]) 187 rotate([0,-90,0])
188 children(); 188 children();
189 } 189 }
190 if(what=="in") { 190 if(what=="in") {
191 placeit() translate([0,-inlet_w/2,0]) { 191 placeit() translate([0,-inlet_w/2,0]) {
192 difference() { 192 difference() {
193 cube(size=[inlet_h,inlet_w,inlet_long_l+fanduct_shell]); 193 cube(size=[inlet_h,inlet_w,inlet_long_l+fanduct_shell]);
194 translate([inlet_h+fanduct_shell,0,inlet_long_l+fanduct_shell]) 194 translate([inlet_h+fanduct_shell,0,inlet_long_l+fanduct_shell])
195 rotate([-90,0,0]) 195 rotate([-90,0,0])
196 translate([0,0,-1]) 196 translate([0,0,-1])
197 cylinder(r=inlet_h,h=inlet_w+2*fanduct_shell+2,$fn=inlet_h*4); 197 cylinder(r=inlet_h,h=inlet_w+2*fanduct_shell+2,$fn=inlet_h*4);
198 } 198 }
199 // supports 199 // supports
200 for(i=[-1,0,1]) 200 for(i=[-1,0,1])
201 translate([-fanduct_shell, 201 translate([-fanduct_shell,
202 (i+1)*(inlet_w-extrusion_width)/2, 202 (i+1)*(inlet_w-extrusion_width)/2,
203 -inlet_away-fanduct_w/2]) 203 -inlet_away-fanduct_w/2])
204 cube(size=[fanduct_shell, 204 cube(size=[fanduct_shell,
205 extrusion_width, 205 extrusion_width,
206 inlet_long_l+fanduct_shell+inlet_away+fanduct_w/2]); 206 inlet_long_l+fanduct_shell+inlet_away+fanduct_w/2]);
207 } 207 }
208 hull() { 208 hull() {
209 placeit() translate([-fanduct_shell,-inlet_w/2-fanduct_shell,0]) 209 placeit() translate([-fanduct_shell,-inlet_w/2-fanduct_shell,0])
210 cube(size=[inlet_h+2*fanduct_shell,inlet_w+2*fanduct_shell,fanduct_shell]); 210 cube(size=[inlet_h+2*fanduct_shell,inlet_w+2*fanduct_shell,fanduct_shell]);
211 translate([-fanduct_ir-fanduct_shell-fanduct_w/2,0,0]) 211 translate([-fanduct_ir-fanduct_shell-fanduct_w/2,0,0])
212 translate([0,-inlet_w/2-fanduct_shell/2,0]) 212 translate([0,-inlet_w/2-fanduct_shell/2,0])
213 cube(size=[1,inlet_w+fanduct_shell,fanduct_shell*2+fanduct_h]); 213 cube(size=[1,inlet_w+fanduct_shell,fanduct_shell*2+fanduct_h]);
214 } 214 }
215 }else if(what=="out") { 215 }else if(what=="out") {
216 placeit() translate([fanduct_shell,-inlet_w/2+fanduct_shell,0]) 216 placeit() translate([fanduct_shell,-inlet_w/2+fanduct_shell,0])
217 cube(size=[inlet_h-2*fanduct_shell,inlet_w-2*fanduct_shell,inlet_long_l+fanduct_shell+1]); 217 cube(size=[inlet_h-2*fanduct_shell,inlet_w-2*fanduct_shell,inlet_long_l+fanduct_shell+1]);
218 hull() { 218 hull() {
219 placeit() translate([fanduct_shell,-inlet_w/2+fanduct_shell,0]) 219 placeit() translate([fanduct_shell,-inlet_w/2+fanduct_shell,0])
220 cube(size=[inlet_h-2*fanduct_shell,inlet_w-2*fanduct_shell,fanduct_shell]); 220 cube(size=[inlet_h-2*fanduct_shell,inlet_w-2*fanduct_shell,fanduct_shell]);
221 translate([-fanduct_ir-fanduct_shell-fanduct_w/2,0,fanduct_shell]) 221 translate([-fanduct_ir-fanduct_shell-fanduct_w/2,0,fanduct_shell])
222 translate([0,-inlet_w/2+fanduct_shell,0]) 222 translate([0,-inlet_w/2+fanduct_shell,0])
223 cube(size=[1,inlet_w-2*fanduct_shell,fanduct_h]); 223 cube(size=[1,inlet_w-2*fanduct_shell,fanduct_h]);
224 } 224 }
225 } 225 }
226 } 226 }
227 227
228 // ***DUCT TAILS!!! WOO-OO! (every day they're out there making duct tails…) 228 // ***DUCT TAILS!!! WOO-OO! (every day they're out there making duct tails…)
229 module tails(what) { 229 module tails(what) {
230 if(what=="in") { 230 if(what=="in") {
231 for(mx=[0,1]) mirror([mx,0,0]) 231 for(mx=[0,1]) mirror([mx,0,0])
232 translate([fanduct_ir+fanduct_shell+fanduct_w/2,0,fanduct_shell+fanduct_h/2]) 232 translate([fanduct_ir+fanduct_shell+fanduct_w/2,0,fanduct_shell+fanduct_h/2])
233 rotate([90,0,90]) 233 rotate([90,0,90])
234 translate([0,0,-snapper_d/2]) 234 translate([0,0,-snapper_d/2])
235 snapper(d=snapper_d,o=snapper_overlap,side=0,l=fanduct_h*3/2+fanduct_shell); 235 snapper(d=snapper_d,o=snapper_overlap,side=0,l=fanduct_h*3/2+fanduct_shell);
236 } 236 }
237 } 237 }
238 238
239 module parts(what) { 239 module parts(what) {
240 union() { 240 union() {
241 duct(what); 241 duct(what);
242 marks(what); 242 marks(what);
243 output(what); 243 output(what);
244 intake(what); 244 intake(what);
245 tails(what); 245 tails(what);
246 } 246 }
247 } 247 }
248 248
249 difference() { 249 difference() {
250 parts("in"); 250 parts("in");
251 parts("out"); 251 parts("out");
252 } 252 }
253 intersection() { 253 intersection() {
254 union() { 254 union() {
255 output("airguides"); 255 output("airguides");
256 sphere(d=epsilon); 256 sphere(d=epsilon);
257 } 257 }
258 union() { 258 union() {
259 duct("in"); output("in"); intake("in"); 259 duct("in"); output("in"); intake("in");
260 } 260 }
261 } 261 }
262} 262}
263 263
264view="*"; // hcut|vcut|* 264view="*"; // hcut|vcut|*
265 265
266hinfinity=4*(fanduct_ir+fanduct_shell*2+fanduct_w+inlet_away); 266hinfinity=4*(fanduct_ir+fanduct_shell*2+fanduct_w+inlet_away);
267vinfinity=2*(fanduct_shell*2+fanduct_h+inlet_h); 267vinfinity=2*(fanduct_shell*2+fanduct_h+inlet_h);
268if(view=="hcut") { 268if(view=="hcut") {
269 difference() { 269 difference() {
270 fanduct(); 270 fanduct();
271 translate([-hinfinity/2,-hinfinity/2,fanduct_shell+fanduct_h/2]) 271 translate([-hinfinity/2,-hinfinity/2,fanduct_shell+fanduct_h/2])
272 cube(size=[hinfinity,hinfinity,vinfinity]); 272 cube(size=[hinfinity,hinfinity,vinfinity]);
273 } 273 }
274}else if(view=="vcut") { 274}else if(view=="vcut") {
275 difference() { 275 difference() {
276 fanduct(); 276 fanduct();
277 translate([-hinfinity/2,0,-vinfinity/2]) 277 translate([-hinfinity/2,0,-vinfinity/2])
278 cube(size=[hinfinity,hinfinity,vinfinity]); 278 cube(size=[hinfinity,hinfinity,vinfinity]);
279 } 279 }
280}else fanduct(); 280}else fanduct();
281/* vim:set sw=1 ai: */ 281/* vim:set sw=1 ai: */