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-rw-r--r--fanduct.scad4
1 files changed, 2 insertions, 2 deletions
diff --git a/fanduct.scad b/fanduct.scad
index 2bc5623..efc6a19 100644
--- a/fanduct.scad
+++ b/fanduct.scad
@@ -1,70 +1,70 @@
1use <snapper.scad>; 1use <snapper.scad>;
2 extrusion_width=.5; layer_height=.2; // print parameters 2 extrusion_width=.5; layer_height=.2; // print parameters
3 3
4 epsilon=.005; // for finer cuts 4 epsilon=.005; // for finer cuts
5 5
6 type="simple"; // circular|3jets 6 type="jets"; // jets|circular|simple
7 ductshape="square"; // square|round 7 ductshape="square"; // square|round
8 dual=true; // dual or single 8 dual=true; // dual or single
9 9
10 nozzles_apart = 18; // distance between nozzles for dual hotend 10 nozzles_apart = 18; // distance between nozzles for dual hotend
11 space_behind_nozzle = 10;// space behind the nozzle where we're allowed to go 11 space_behind_nozzle = 10;// space behind the nozzle where we're allowed to go
12 // without the fear of hitting carriage 12 // without the fear of hitting carriage
13 13
14 inlet_w = 12.5; // inlet width 14 inlet_w = 12.5; // inlet width
15 inlet_h = 17; // inlet height 15 inlet_h = 17; // inlet height
16 inlet_short_l = 7;// inlet length of protrusion (or depth of intrusion:)) 16 inlet_short_l = 7;// inlet length of protrusion (or depth of intrusion:))
17 inlet_away = 15;// how far away inlet is 17 inlet_away = 15;// how far away inlet is
18 18
19inlet_long_l = inlet_short_l+inlet_h; 19inlet_long_l = inlet_short_l+inlet_h;
20function hypothenuse(a,b) = sqrt(pow(a,2)+pow(b,2)); 20function hypothenuse(a,b) = sqrt(pow(a,2)+pow(b,2));
21 21
22silicone_shell = 2; 22silicone_shell = 2;
23heater_clearance = dual 23heater_clearance = dual
24 ? max(20,15.5) - 4.5 + silicone_shell 24 ? max(20,15.5) - 4.5 + silicone_shell
25 : max( 25 : max(
26 hypothenuse(16/2 +silicone_shell, 20-4.5 +silicone_shell),// E3D v6 26 hypothenuse(16/2 +silicone_shell, 20-4.5 +silicone_shell),// E3D v6
27 hypothenuse(11.5-4.5 +silicone_shell, 15.5 +silicone_shell)// E3D volcano 27 hypothenuse(11.5-4.5 +silicone_shell, 15.5 +silicone_shell)// E3D volcano
28 ); 28 );
29 29
30 fanduct_elevation = 3; // fanduct elevation above nozzle tip 30 fanduct_elevation = 3; // fanduct elevation above nozzle tip
31 fanduct_blowtarget = -2; // what to blow at 31 fanduct_blowtarget = -2; // what to blow at
32 fanduct_h = 6; // inner height of the duct 32 fanduct_h = 6; // inner height of the duct
33 fanduct_w = 7; // inner width of the duct 33 fanduct_w = 7; // inner width of the duct
34 fanduct_shell=1.2; // shell thickness 34 fanduct_shell=1.2; // shell thickness
35 fanduct_ir = heater_clearance+5; // inner radius 35 fanduct_ir = heater_clearance+5; // inner radius
36 36
37 jet_angle = 60-2; // angular width of the jet 37 jet_angle = 60-2; // angular width of the jet
38 38
39hotend_clearance = heater_clearance; 39hotend_clearance = heater_clearance;
40 40
41 snapper_d = 8; snapper_overlap=0.2;// snip snap 41 snapper_d = 8; snapper_overlap=0.2;// snip snap
42 42
43draft=true; 43draft=true;
44smooth_f = draft? 30 : 120; 44smooth_f = draft? 30 : 120;
45 45
46to_midduct = fanduct_ir+fanduct_shell+fanduct_w/2; 46to_midduct = fanduct_ir+fanduct_shell+fanduct_w/2;
47dual_spots = [ [+space_behind_nozzle, -(to_midduct+nozzles_apart/2)], 47dual_spots = [ [+space_behind_nozzle, -(to_midduct+nozzles_apart/2)],
48 [- to_midduct, -(to_midduct+nozzles_apart/2)], 48 [- to_midduct, -(to_midduct+nozzles_apart/2)],
49 [- to_midduct, 0] ]; 49 [- to_midduct, 0] ];
50 50
51module fanduct(type=type,ductshape=ductshape,dual=dual) { 51module fanduct(type=type,ductshape=ductshape,dual=dual) {
52 // ***duct is all around! 52 // ***duct is all around!
53 53
54 module duct(what) { 54 module duct(what) {
55 module ductshape(what,sh,sv,r) { 55 module ductshape(what,sh,sv,r) {
56 smax = max(sh,sv); 56 smax = max(sh,sv);
57 translate([what=="in"?0:fanduct_shell,what=="in"?0:fanduct_shell]) 57 translate([what=="in"?0:fanduct_shell,what=="in"?0:fanduct_shell])
58 if(ductshape=="round") { 58 if(ductshape=="round") {
59 translate([sh/2+r,sv/2]) 59 translate([sh/2+r,sv/2])
60 scale([sh/smax,sv/smax]) 60 scale([sh/smax,sv/smax])
61 circle(d=smax,$fn=4*smax); 61 circle(d=smax,$fn=4*smax);
62 }else if(ductshape=="square") { 62 }else if(ductshape=="square") {
63 translate([r,0]) 63 translate([r,0])
64 if(what=="in") 64 if(what=="in")
65 square([sh,sv]); 65 square([sh,sv]);
66 else if(what=="out") union() { 66 else if(what=="out") union() {
67 square([sh,sv/2]); 67 square([sh,sv/2]);
68 translate([sh/2,sv/2]) 68 translate([sh/2,sv/2])
69 scale([sh/smax,sv/smax]) 69 scale([sh/smax,sv/smax])
70 circle(d=smax,$fn=4*smax); 70 circle(d=smax,$fn=4*smax);
@@ -327,129 +327,129 @@ module fanduct(type=type,ductshape=ductshape,dual=dual) {
327 module dual_jets(what=what) { 327 module dual_jets(what=what) {
328 od=fanduct_h*2/3+fanduct_shell; 328 od=fanduct_h*2/3+fanduct_shell;
329 md=fanduct_ir+fanduct_shell+fanduct_w/2; 329 md=fanduct_ir+fanduct_shell+fanduct_w/2;
330 jww = 2*md*sin(jet_angle/2); 330 jww = 2*md*sin(jet_angle/2);
331 difference() { 331 difference() {
332 for(my=[0,1]) mirror([0,my,0]) 332 for(my=[0,1]) mirror([0,my,0])
333 translate([0,nozzles_apart/2,0]) 333 translate([0,nozzles_apart/2,0])
334 for(a=[45,135]) rotate([0,0,a]) 334 for(a=[45,135]) rotate([0,0,a])
335 if(what=="in") { 335 if(what=="in") {
336 hull() { 336 hull() {
337 intersection() { 337 intersection() {
338 translate([md-fanduct_w/2,-jww/2,0]) 338 translate([md-fanduct_w/2,-jww/2,0])
339 cube(size=[fanduct_shell+fanduct_w/2,jww,od]); 339 cube(size=[fanduct_shell+fanduct_w/2,jww,od]);
340 rotate([0,0,-a]) translate([0,-nozzles_apart/2,0]) duct(what=what); 340 rotate([0,0,-a]) translate([0,-nozzles_apart/2,0]) duct(what=what);
341 } // intersection 341 } // intersection
342 translate([0,0,-fanduct_elevation]) sphere(r=.5); 342 translate([0,0,-fanduct_elevation]) sphere(r=.5);
343 } // hull 343 } // hull
344 }else if(what=="out") { 344 }else if(what=="out") {
345 hull() { 345 hull() {
346 intersection() { 346 intersection() {
347 translate([md-fanduct_w/2,-jww/2+fanduct_shell,fanduct_shell]) 347 translate([md-fanduct_w/2,-jww/2+fanduct_shell,fanduct_shell])
348 cube(size=[fanduct_w/2,jww-2*fanduct_shell,od-2*fanduct_shell]); 348 cube(size=[fanduct_w/2,jww-2*fanduct_shell,od-2*fanduct_shell]);
349 rotate([0,0,-a]) translate([0,-nozzles_apart/2,0]) duct(what=what); 349 rotate([0,0,-a]) translate([0,-nozzles_apart/2,0]) duct(what=what);
350 } // intersection 350 } // intersection
351 translate([0,0,-fanduct_elevation]) sphere(r=.5); 351 translate([0,0,-fanduct_elevation]) sphere(r=.5);
352 } // hull 352 } // hull
353 } // what=="out" 353 } // what=="out"
354 if(what=="in") { 354 if(what=="in") {
355 translate([0,0,-fanduct_elevation/2-1+epsilon]) 355 translate([0,0,-fanduct_elevation/2-1+epsilon])
356 cube(size=[2*(fanduct_ir+2*fanduct_shell+fanduct_w+1),nozzles_apart+2*(fanduct_ir+2*fanduct_shell+fanduct_w+1),fanduct_elevation+2],center=true); 356 cube(size=[2*(fanduct_ir+2*fanduct_shell+fanduct_w+1),nozzles_apart+2*(fanduct_ir+2*fanduct_shell+fanduct_w+1),fanduct_elevation+2],center=true);
357 for(my=[0,1]) mirror([0,my,0]) 357 for(my=[0,1]) mirror([0,my,0])
358 translate([0,nozzles_apart/2,-hotend_clearance]) 358 translate([0,nozzles_apart/2,-hotend_clearance])
359 cylinder(r1=hotend_clearance*2,r2=0,h=hotend_clearance*2,$fn=4); 359 cylinder(r1=hotend_clearance*2,r2=0,h=hotend_clearance*2,$fn=4);
360 } 360 }
361 } // difference 361 } // difference
362 } 362 }
363 363
364 module dual_simple(what=what) { 364 module dual_simple(what=what) {
365 for(my=[0:1]) mirror([0,my,0]) if(what=="in") { 365 for(my=[0:1]) mirror([0,my,0]) if(what=="in") {
366 difference() { 366 difference() {
367 hull() { 367 hull() {
368 translate([0,nozzles_apart/2+fanduct_ir+fanduct_shell+fanduct_w/2,0]) 368 translate([0,nozzles_apart/2+fanduct_ir+fanduct_shell+fanduct_w/2,0])
369 cylinder(d=fanduct_w+2*fanduct_shell,h=fanduct_h*2/3+2*fanduct_shell); 369 cylinder(d=fanduct_w+2*fanduct_shell,h=fanduct_h*2/3+2*fanduct_shell);
370 translate([0,nozzles_apart/2,-fanduct_elevation+fanduct_blowtarget]) 370 translate([0,nozzles_apart/2,-fanduct_elevation+fanduct_blowtarget])
371 rotate([0,90,0]) cylinder(r=.5,h=fanduct_w*2,center=true); 371 rotate([0,90,0]) cylinder(r=.5,h=fanduct_w*2,center=true);
372 } 372 }
373 rr = 2*(fanduct_ir+fanduct_shell*2+fanduct_w+2); 373 rr = 2*(fanduct_ir+fanduct_shell*2+fanduct_w+2);
374 translate([-rr/2,0,0]) mirror([0,0,1]) cube(size=[rr,rr,rr]); 374 translate([-rr/2,0,0]) mirror([0,0,1]) cube(size=[rr,rr,rr]);
375 } 375 }
376 }else if(what=="out") { 376 }else if(what=="out") {
377 hull() { 377 hull() {
378 translate([0,nozzles_apart/2+fanduct_ir+fanduct_shell+fanduct_w/2,fanduct_shell]) 378 translate([0,nozzles_apart/2+fanduct_ir+fanduct_shell+fanduct_w/2,fanduct_shell])
379 cylinder(d=fanduct_w,h=fanduct_h*2/3); 379 cylinder(d=fanduct_w,h=fanduct_h*2/3);
380 translate([0,nozzles_apart/2,-fanduct_elevation+fanduct_blowtarget]) 380 translate([0,nozzles_apart/2,-fanduct_elevation+fanduct_blowtarget])
381 rotate([0,90,0]) cylinder(d=.5,h=fanduct_w*2,center=true); 381 rotate([0,90,0]) cylinder(d=.5,h=fanduct_w*2,center=true);
382 } 382 }
383 } 383 }
384 } 384 }
385 385
386 if(dual) { 386 if(dual) {
387 if(type=="simple") dual_simple(what); 387 if(type=="simple") dual_simple(what);
388 else if(type=="jets") dual_jets(what); 388 else if(type=="jets") dual_jets(what);
389 else dual(what); 389 else dual(what);
390 }else if(type=="circular") circus(what); 390 }else if(type=="circular") circus(what);
391 else if(type=="3jets") jets(what); 391 else if(type=="jets") jets(what);
392 } 392 }
393 393
394 // ***air intake 394 // ***air intake
395 module intake(what) { 395 module intake(what) {
396 module placeit() { 396 module placeit() {
397 translate([-fanduct_ir-2*fanduct_shell-fanduct_w-inlet_away,0,fanduct_shell]) 397 translate([-fanduct_ir-2*fanduct_shell-fanduct_w-inlet_away,0,fanduct_shell])
398 rotate([0,-90,0]) 398 rotate([0,-90,0])
399 children(); 399 children();
400 } 400 }
401 if(what=="in") { 401 if(what=="in") {
402 placeit() translate([0,-inlet_w/2,0]) { 402 placeit() translate([0,-inlet_w/2,0]) {
403 difference() { 403 difference() {
404 cube(size=[inlet_h,inlet_w,inlet_long_l+fanduct_shell]); translate([inlet_h+fanduct_shell,0,inlet_long_l+fanduct_shell]) 404 cube(size=[inlet_h,inlet_w,inlet_long_l+fanduct_shell]); translate([inlet_h+fanduct_shell,0,inlet_long_l+fanduct_shell])
405 rotate([-90,0,0]) 405 rotate([-90,0,0])
406 translate([0,0,-1]) 406 translate([0,0,-1])
407 cylinder(r=inlet_h,h=inlet_w+2*fanduct_shell+2,$fn=inlet_h*4); 407 cylinder(r=inlet_h,h=inlet_w+2*fanduct_shell+2,$fn=inlet_h*4);
408 } 408 }
409 // supports 409 // supports
410 for(i=[-1,0,1]) 410 for(i=[-1,0,1])
411 translate([-fanduct_shell, 411 translate([-fanduct_shell,
412 (i+1)*(inlet_w-extrusion_width)/2, 412 (i+1)*(inlet_w-extrusion_width)/2,
413 -inlet_away-fanduct_w/2]) 413 -inlet_away-fanduct_w/2])
414 cube(size=[fanduct_shell+1, 414 cube(size=[fanduct_shell+1,
415 extrusion_width, 415 extrusion_width,
416 inlet_long_l+fanduct_shell+inlet_away+fanduct_w/2]); 416 inlet_long_l+fanduct_shell+inlet_away+fanduct_w/2]);
417 } 417 }
418 hull() { 418 hull() {
419 placeit() translate([-fanduct_shell,-inlet_w/2-fanduct_shell,0]) 419 placeit() translate([-fanduct_shell,-inlet_w/2-fanduct_shell,0])
420 cube(size=[inlet_h+2*fanduct_shell,inlet_w+2*fanduct_shell,fanduct_shell]); 420 cube(size=[inlet_h+2*fanduct_shell,inlet_w+2*fanduct_shell,fanduct_shell]);
421 translate([-fanduct_ir-fanduct_shell-fanduct_w/2,0,0]) 421 translate([-fanduct_ir-fanduct_shell-fanduct_w/2,0,0])
422 translate([0,-inlet_w/2-fanduct_shell/2,0]) 422 translate([0,-inlet_w/2-fanduct_shell/2,0])
423 cube(size=[1,inlet_w+fanduct_shell,fanduct_shell*2+fanduct_h]); 423 cube(size=[1,inlet_w+fanduct_shell,fanduct_shell*2+fanduct_h]);
424 } 424 }
425 }else if(what=="out") { 425 }else if(what=="out") {
426 placeit() translate([fanduct_shell,-inlet_w/2+fanduct_shell,0]) 426 placeit() translate([fanduct_shell,-inlet_w/2+fanduct_shell,0])
427 cube(size=[inlet_h-2*fanduct_shell,inlet_w-2*fanduct_shell,inlet_long_l+fanduct_shell+1]); 427 cube(size=[inlet_h-2*fanduct_shell,inlet_w-2*fanduct_shell,inlet_long_l+fanduct_shell+1]);
428 hull() { 428 hull() {
429 placeit() translate([fanduct_shell,-inlet_w/2+fanduct_shell,0]) 429 placeit() translate([fanduct_shell,-inlet_w/2+fanduct_shell,0])
430 cube(size=[inlet_h-2*fanduct_shell,inlet_w-2*fanduct_shell,fanduct_shell]); 430 cube(size=[inlet_h-2*fanduct_shell,inlet_w-2*fanduct_shell,fanduct_shell]);
431 translate([-fanduct_ir-fanduct_shell-fanduct_w/2,0,fanduct_shell]) 431 translate([-fanduct_ir-fanduct_shell-fanduct_w/2,0,fanduct_shell])
432 translate([0,-inlet_w/2+fanduct_shell,0]) 432 translate([0,-inlet_w/2+fanduct_shell,0])
433 cube(size=[1,inlet_w-2*fanduct_shell,fanduct_h]); 433 cube(size=[1,inlet_w-2*fanduct_shell,fanduct_h]);
434 } 434 }
435 } 435 }
436 } 436 }
437 437
438 // ***DUCT TAILS!!! WOO-OO! (every day they're out there making duct tails…) 438 // ***DUCT TAILS!!! WOO-OO! (every day they're out there making duct tails…)
439 module tails(what) { 439 module tails(what) {
440 if(dual && type=="simple") { 440 if(dual && type=="simple") {
441 // XXX: not sure if it will ever be 441 // XXX: not sure if it will ever be
442 }else{ 442 }else{
443 if(what=="in") { 443 if(what=="in") {
444 for(mx=[0,1]) mirror([mx,0,0]) 444 for(mx=[0,1]) mirror([mx,0,0])
445 translate([fanduct_ir+fanduct_shell+fanduct_w/2,0,fanduct_shell+fanduct_h/2]) 445 translate([fanduct_ir+fanduct_shell+fanduct_w/2,0,fanduct_shell+fanduct_h/2])
446 rotate([90,0,90]) 446 rotate([90,0,90])
447 translate([0,0,-snapper_d/2]) 447 translate([0,0,-snapper_d/2])
448 snapper(d=snapper_d,o=snapper_overlap,side=0,l=fanduct_h*3/2+fanduct_shell); 448 snapper(d=snapper_d,o=snapper_overlap,side=0,l=fanduct_h*3/2+fanduct_shell);
449 } 449 }
450 } 450 }
451 } 451 }
452 452
453 module parts(what) { 453 module parts(what) {
454 union() { 454 union() {
455 duct(what); 455 duct(what);