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-rw-r--r--x-carriage-adapter.scad1
1 files changed, 1 insertions, 0 deletions
diff --git a/x-carriage-adapter.scad b/x-carriage-adapter.scad
index f3ebb09..9cf6c08 100644
--- a/x-carriage-adapter.scad
+++ b/x-carriage-adapter.scad
@@ -36,110 +36,111 @@ nut_thickness = 2.5; // intelligent guess should suffice
36 nut_width = 5.5; // intelligent guess should suffice 36 nut_width = 5.5; // intelligent guess should suffice
37 37
38use <threads.scad>; 38use <threads.scad>;
39/* the internal thread for e3d bowden coupling: http://e3d-online.com/E3D-v6/Spares/Threaded-Bowden-Coupling-1.75mm-Filament */ 39/* the internal thread for e3d bowden coupling: http://e3d-online.com/E3D-v6/Spares/Threaded-Bowden-Coupling-1.75mm-Filament */
40module pushfit_thread(h=thread_h) { 40module pushfit_thread(h=thread_h) {
41 thr = 3/8 + .5/25.4; 41 thr = 3/8 + .5/25.4;
42 slit = 25.4*thr/2 + 0.4; 42 slit = 25.4*thr/2 + 0.4;
43 translate([0,0,-1]) if(draft) cylinder(d=thr*25.4,h=h+2); 43 translate([0,0,-1]) if(draft) cylinder(d=thr*25.4,h=h+2);
44 else english_thread(diameter=thr,threads_per_inch=28,length=(h+2)/25.4,internal=true); 44 else english_thread(diameter=thr,threads_per_inch=28,length=(h+2)/25.4,internal=true);
45 translate([-2,-slit,-1]) cube([4,slit,h+2]); 45 translate([-2,-slit,-1]) cube([4,slit,h+2]);
46} 46}
47 47
48 48
49 sff = hs_nozzles_from_back+gap; // switch from feeds 49 sff = hs_nozzles_from_back+gap; // switch from feeds
50 hff = sff+ms_size[1]+ms_bump+thread_h/2;// hinges from feeds 50 hff = sff+ms_size[1]+ms_bump+thread_h/2;// hinges from feeds
51 51
52module holder() { 52module holder() {
53 translate([0,0,0]) difference() { 53 translate([0,0,0]) difference() {
54 union() { 54 union() {
55 hull() { 55 hull() {
56 rs = 3; drs = screw_shell_d/2-rs; 56 rs = 3; drs = screw_shell_d/2-rs;
57 rf = 6; drf = feed_shell_d/2-rf; 57 rf = 6; drf = feed_shell_d/2-rf;
58 for(sx=[-1,1]) translate([sx*feeds_apart/2,0,0]) { 58 for(sx=[-1,1]) translate([sx*feeds_apart/2,0,0]) {
59 translate([0,0,drf]) 59 translate([0,0,drf])
60 cylinder(d=feed_shell_d,h=thread_h-drf,$fn=60); 60 cylinder(d=feed_shell_d,h=thread_h-drf,$fn=60);
61 cylinder(r=rf,h=thread_h,$fn=30); 61 cylinder(r=rf,h=thread_h,$fn=30);
62 } 62 }
63 for(mhot = mounting_holes_on_top) translate([mhot[0],mhot[1],0]) { 63 for(mhot = mounting_holes_on_top) translate([mhot[0],mhot[1],0]) {
64 translate([0,0,drs]) 64 translate([0,0,drs])
65 cylinder(d=screw_shell_d,h=thread_h-drs,$fn=30); 65 cylinder(d=screw_shell_d,h=thread_h-drs,$fn=30);
66 cylinder(r=rs,h=thread_h,$fn=30); 66 cylinder(r=rs,h=thread_h,$fn=30);
67 } 67 }
68 } 68 }
69 hull() { 69 hull() {
70 translate([0,0,thread_h/2]) cube(size=[hs_size[0]-2*hinge_s-2*slide_tolerance,feed_shell_d,thread_h],center=true); 70 translate([0,0,thread_h/2]) cube(size=[hs_size[0]-2*hinge_s-2*slide_tolerance,feed_shell_d,thread_h],center=true);
71 translate([0,-hff,thread_h/2]) 71 translate([0,-hff,thread_h/2])
72 rotate([0,90,0]) 72 rotate([0,90,0])
73 cylinder(d=thread_h,h=hs_size[0]-2*hinge_s-2*slide_tolerance,center=true,$fn=60); 73 cylinder(d=thread_h,h=hs_size[0]-2*hinge_s-2*slide_tolerance,center=true,$fn=60);
74 } 74 }
75 }//union 75 }//union
76 for(sx=[-1,1]) translate([sx*feeds_apart/2,0,0]) 76 for(sx=[-1,1]) translate([sx*feeds_apart/2,0,0])
77 pushfit_thread(); 77 pushfit_thread();
78 for(mhot = mounting_holes_on_top) translate([mhot[0],mhot[1],0]) { 78 for(mhot = mounting_holes_on_top) translate([mhot[0],mhot[1],0]) {
79 translate([0,0,-1]) cylinder(d=3,h=thread_h+2,$fn=12); // TODO: sink heads 79 translate([0,0,-1]) cylinder(d=3,h=thread_h+2,$fn=12); // TODO: sink heads
80 translate([0,0,thread_h/2]) cylinder(d=screwhead_d+slide_tolerance,h=thread_h/2+1,$fn=30); 80 translate([0,0,thread_h/2]) cylinder(d=screwhead_d+slide_tolerance,h=thread_h/2+1,$fn=30);
81 } 81 }
82 // hinge 82 // hinge
83 translate([0,-hff,thread_h/2]) 83 translate([0,-hff,thread_h/2])
84 rotate([0,90,0]) cylinder(d=3+slide_tolerance,h=hs_size[0],center=true,$fn=12); 84 rotate([0,90,0]) cylinder(d=3+slide_tolerance,h=hs_size[0],center=true,$fn=12);
85 // push screw 85 // push screw
86 hull() for(oy=[-1,1]) translate([0,-hff+ps_offset+oy,-1]) cylinder(d=3+play_tolerance,h=thread_h+2,$fn=30); 86 hull() for(oy=[-1,1]) translate([0,-hff+ps_offset+oy,-1]) cylinder(d=3+play_tolerance,h=thread_h+2,$fn=30);
87 // tune screw 87 // tune screw
88 translate([0,-sff-ms_size[1]/2,-1]) cylinder(d=3,h=thread_h+2); 88 translate([0,-sff-ms_size[1]/2,-1]) cylinder(d=3,h=thread_h+2);
89 }//difference 89 }//difference
90} 90}
91 91
92 92
93module base() { 93module base() {
94 us = ms_size[2]+screw_shell_d/2; 94 us = ms_size[2]+screw_shell_d/2;
95 translate([0,-hff,0]) difference() { 95 translate([0,-hff,0]) difference() {
96 union() { 96 union() {
97 for(sx=[-1,1]) translate([sx*(hs_size[0]-hinge_s)/2,0,0]) hull() { 97 for(sx=[-1,1]) translate([sx*(hs_size[0]-hinge_s)/2,0,0]) hull() {
98 translate([0,0,thread_h/2]) 98 translate([0,0,thread_h/2])
99 rotate([0,90,0]) cylinder(d=thread_h,h=hinge_s,center=true,$fn=60); 99 rotate([0,90,0]) cylinder(d=thread_h,h=hinge_s,center=true,$fn=60);
100 cube(size=[hinge_s,thread_h,thread_h],center=true); 100 cube(size=[hinge_s,thread_h,thread_h],center=true);
101 translate([-hinge_s/2,0,-1]) mirror([0,1,0]) cube(size=[hinge_s,thread_h/2+back_thickness,thread_h+1]); 101 translate([-hinge_s/2,0,-1]) mirror([0,1,0]) cube(size=[hinge_s,thread_h/2+back_thickness,thread_h+1]);
102 } // hull for 102 } // hull for
103 hull() { 103 hull() {
104 translate([0,0,-us/2-slide_tolerance]) cube(size=[hs_size[0],thread_h+1,us],center=true); 104 translate([0,0,-us/2-slide_tolerance]) cube(size=[hs_size[0],thread_h+1,us],center=true);
105 for(sx=[-1,1]) translate([sx*(hs_size[0]/2-ms_bump),thread_h/2,-us-slide_tolerance]) 105 for(sx=[-1,1]) translate([sx*(hs_size[0]/2-ms_bump),thread_h/2,-us-slide_tolerance])
106 cylinder(r=ms_bump,h=us+slide_tolerance,$fn=30); 106 cylinder(r=ms_bump,h=us+slide_tolerance,$fn=30);
107 } 107 }
108 translate([-hs_size[0]/2,-thread_h/2-slide_tolerance,-us-slide_tolerance]) 108 translate([-hs_size[0]/2,-thread_h/2-slide_tolerance,-us-slide_tolerance])
109 mirror([0,1,0]) cube(size=[hs_size[0],back_thickness,us+slide_tolerance+thread_h]); 109 mirror([0,1,0]) cube(size=[hs_size[0],back_thickness,us+slide_tolerance+thread_h]);
110 } // union 110 } // union
111 translate([0,0,thread_h/2]) 111 translate([0,0,thread_h/2])
112 rotate([0,90,0]) cylinder(d=3+screw_tolerance,h=hs_size[0]+2,center=true,$fn=12); 112 rotate([0,90,0]) cylinder(d=3+screw_tolerance,h=hs_size[0]+2,center=true,$fn=12);
113 for(smx=[0,1]) mirror([smx,0,0]) 113 for(smx=[0,1]) mirror([smx,0,0])
114 translate([hs_size[0]/2+1,0,thread_h/2]) rotate([0,-90,0]) cylinder(d=screwhead_d+slide_tolerance,h=screwhead_h+1,$fn=30); 114 translate([hs_size[0]/2+1,0,thread_h/2]) rotate([0,-90,0]) cylinder(d=screwhead_d+slide_tolerance,h=screwhead_h+1,$fn=30);
115 /* changed my mind; for(srx=[-1,1]) rotate([srx*15,0,0]) 115 /* changed my mind; for(srx=[-1,1]) rotate([srx*15,0,0])
116 translate([0,0,thread_h/2-slide_tolerance]) 116 translate([0,0,thread_h/2-slide_tolerance])
117 cube(size=[hs_size[0]-2*hinge_s,thread_h*sqrt(2)+2,thread_h],center=true); */ 117 cube(size=[hs_size[0]-2*hinge_s,thread_h*sqrt(2)+2,thread_h],center=true); */
118 // switch mount 118 // switch mount
119 for(sx=[-1,1]) translate([sx*ms_screws_apart/2+ms_switch_offset,thread_h/2,-ms_size[2]]) 119 for(sx=[-1,1]) translate([sx*ms_screws_apart/2+ms_switch_offset,thread_h/2,-ms_size[2]])
120 rotate([90,0,0]) 120 rotate([90,0,0])
121 cylinder(d=2.5,h=ms_size[1]*2,center=true,$fn=12); 121 cylinder(d=2.5,h=ms_size[1]*2,center=true,$fn=12);
122 // thing mount 122 // thing mount
123 translate([0,-thread_h/2-back_thickness,lower_by]) 123 translate([0,-thread_h/2-back_thickness,lower_by])
124 for(mhft = mounting_holes_from_top) translate([mhft[0],0,-mhft[1]]) { 124 for(mhft = mounting_holes_from_top) translate([mhft[0],0,-mhft[1]]) {
125 rotate([-90,0,0]) 125 rotate([-90,0,0])
126 translate([0,0,-1]) 126 translate([0,0,-1])
127 cylinder(d=3,h=back_thickness+1); 127 cylinder(d=3,h=back_thickness+1);
128 translate([0,back_thickness/2,0]) 128 translate([0,back_thickness/2,0])
129 cube(size=[2*hs_size[0],nut_thickness+slide_tolerance,nut_width+slide_tolerance],center=true); 129 cube(size=[2*hs_size[0],nut_thickness+slide_tolerance,nut_width+slide_tolerance],center=true);
130 } // translate for 130 } // translate for
131 mirror([0,0,1]) translate([0,ps_offset,-1]) cylinder(d=3,h=hs_size[2]+1); 131 mirror([0,0,1]) translate([0,ps_offset,-1]) cylinder(d=3,h=hs_size[2]+1);
132 mirror([0,0,1]) translate([0,-thread_h/2+3/2,-1]) cylinder(d=3,h=us+2);
132 } // difference 133 } // difference
133} 134}
134 135
135view="*"; 136view="*";
136 137
137if(view=="holder") { 138if(view=="holder") {
138 holder(); 139 holder();
139}else if(view=="base") { 140}else if(view=="base") {
140 base(); 141 base();
141}else { 142}else {
142 % translate([0,0,-assembly_height]) chimera_assembly(); 143 % translate([0,0,-assembly_height]) chimera_assembly();
143 color("lightgreen",0.7) holder(); 144 color("lightgreen",0.7) holder();
144 color("darkgreen",0.7) base(); 145 color("darkgreen",0.7) base();
145} 146}