knob label

1 files changed, 14 insertions, 0 deletions

diff --git a/another.scad b/another.scad
index 05bfab3..49833ec 100644
--- a/another.scad
+++ b/another.scad
@@ -22,96 +22,97 @@ module the_extruder(
  // idler properties
  idler_d = 10, idler_h = 4, idler_id = 3,	// idler dimensions: outer and inner diameters and height
  // spring properties
  spring_d = 10, spring_lc = 9.6,		// spring diameter and compressed length
  // filament path properties
  filament_d = 1.75,
  filament_path_d = 2,
  filament_guide_d = 4,				// PTFE filament guide diameter
  // knob properties
  knob_h = 10,
  knob_indent_d = 4,
  knob_indents = 12,
  knob_v_clearance = 1,
  // spring tensioner
  st_nut_d = 9, st_nut_h = 4,
  st_screw_d = 5,
  st_thickshell = 8*extrusion_width, st_thinshell = 2*extrusion_width,
  st_split_w = 4*extrusion_width,
 
  // screw it
  mount_screw_d = 3.1, mount_screw_l = 20,
  mount_screwhead_d=6, mount_screwhead_h=3,
  idler_screw_d = 3,
  idler_screwhead_d=6, idler_screwhead_h=3,
 
  pf = pushfit_metal,
  pf_shell = max(3*layer_height,3*extrusion_width),
 
  // empty spaces
  idler_travel = 3,				// how far should idler travel when pressed
  idler_clearance=.5,
  pulley_small_d_clearance=.5,
  lever_v_clearance=.7,				// vertical clearance for the lever
  spring_d_clearance=1,
  protrusion_tolerance_h=.5,			// horizontal tolerance for the motor protrusion
  protrusion_tolerance_v=.5,			// vertical tolerance for the motor protrusion
  mount_screw_d_tolerance=.4,
  idler_v_tolerance=.5,
  knob_bore_d_tolerance=.8,
  st_nut_h_tolerance=.2,
  st_nut_d_tolerance=.2,/* TODO: make it st_nut_w_tolerance */
  st_screw_d_tolerance=.5,
  st_split_w_tolerance = .3,
 
  min_z_shell = 4*layer_height,                  // the very minimal shell thickness along z-axis.
  min_xy_shell = 2*extrusion_width,
 
  body_label = "another", body_label_thickness = layer_height,
+ knob_label = "another", knob_label_thickness = 2*layer_height, knob_label_size=undef,
 
  what="lever",  // lever|body|knob|springpad|*
  left=false,
  vitamins = true,
  bridges = true,
  debug = false,
 ) {
  fnd = 2*PI; fnr = 2*fnd;
  function lu(m,k) = m[search([k],m)[0]][1];
 
  pulley_d = lu(pulley,"d");
  pulley_h = lu(pulley,"h");
  teeth_elevation = lu(pulley,"fe");
  filament_offset = lu(pulley,"g")+filament_d/2;
  pulley_d_clearance = lu(pulley,"ssrc")*2;
 
  idler_filament_offset = filament_path_d/2;
  lever_shell = mount_screwhead_h+0.5;
  lever_thickness=max(spring_d+spring_d_clearance+layer_height*8,idler_h+idler_v_tolerance+2*lever_shell);
  lsd = idler_d-idler_clearance*2; // the diameter of lever thingie
  longwing=(mount_d+mount_screw_d+mount_screw_d_tolerance+spring_d+spring_d_clearance)/2+min_xy_shell;
  shortwing = let(a=mount_d/2,c=(pulley_d+idler_d)/2/sqrt(2))
              sqrt(c*c+pow(a-c,2));
  longwing_travel = idler_travel*longwing/shortwing;
  h_ = (pulley_d+idler_d)/(2*sqrt(2));
  ri = sqrt( pow(h_,2) + pow(mount_d/2-h_,2) );
  spring_dl = idler_travel*longwing/ri;
  // finger and spring support
  fsw = gearbox_d-(gearbox_d-mount_d)/2-max(spring_lc,longwing_travel+(gearbox_d-mount_d)/2);
 
  mount_min_depth = mounthole_min_depth ? mounthole_min_depth : mounthole_depth-1;
  mount_max_depth = mounthole_max_depth ? mounthole_max_depth : mounthole_depth+1;
  filament_elevation=protrusion_h+pulley_elevation+teeth_elevation;
  ls_z = filament_elevation; // leverspace mid-z
  ls_h = lever_thickness+lever_v_clearance; // leverspace height
  mount_depth = mount_screw_l - (ls_z+ls_h/2+min_z_shell);
  body_h = max(protrusion_h+bore_l,mount_screw_l-mount_depth+mount_screwhead_h+min_z_shell,ls_z*2);
  echo("mount depth",mount_depth);
 
  module teardrop(r,d,h,center=false,angle=45) {
   dd = d ? d : (2*r);
   $fn = dd*fnd;
   cylinder(d=dd,h=h,center=center);
   if(angle>0) translate([0,0,center?-h/2:0])
    rotate([0,0,angle])
    cube(size=[d/2,d/2,h]);
  }
 
@@ -384,99 +385,112 @@ module the_extruder(
   smalld=st_screw_d+st_screw_d_tolerance+min_xy_shell;
   bigd = spring_d+spring_d_clearance/2;
   hf = (bigd-smalld)/2;
   h = hf*3.5;
   translate([-gearbox_d/2+st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+1,-longwing,filament_elevation])
   rotate([0,90,0]) difference() {
    union() {
     cylinder(d1=smalld,d2=bigd,h=hf,$fn=fnd*bigd);
     translate([0,0,hf-epsilon])
     cylinder(d=bigd,h=h-hf,$fn=fnd*bigd);
     translate([0,0,h])
     sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4);
     l = body_h-ls_z;
     w = st_split_w;
     hull() translate([0,-st_split_w/2,0]) mirror([1,0,0]) {
      translate([0,0,w])
      cube(size=[l,st_split_w,w]);
      cube(size=[l-w,st_split_w,2*w]);
     }
    }
    translate([0,0,-epsilon])
    cylinder(d=st_screw_d+st_screw_d_tolerance,h=2*hf+epsilon,$fn=fnd*(st_screw_d+st_screw_d_tolerance));
   }
  }
 
  module knob() {
   ch = knob_indent_d/2;
   knob_bore_l = body_h-protrusion_h-pulley_elevation-pulley_h-knob_v_clearance;
   translate([0,0,body_h+epsilon]) {
    mirror([0,0,1]) translate([0,0,-epsilon]) {
     difference() {
      cylinder(d=pulley_d,h=knob_bore_l,$fn=fnd*pulley_d);
      translate([0,0,-1]) difference() {
       cylinder(d=bore_d+knob_bore_d_tolerance,h=knob_bore_l+2);
       translate([-bore_d/2-1,bore_dd-bore_d/2+knob_bore_d_tolerance/2,-1])
       cube([bore_d+2,bore_d/2,knob_bore_l+4]);
      }
     }
    }
    difference() {
     hull() {
      cylinder(d=gearbox_d-2*ch,h=knob_h,$fn=fnd*gearbox_d);
      translate([0,0,ch])
      cylinder(d=gearbox_d,h=knob_h-2*ch,$fn=fnd*gearbox_d);
     }
     for(a=[0:360/knob_indents:359]) rotate([0,0,a])
      translate([0,gearbox_d/2,-1])
      cylinder(d=knob_indent_d,h=knob_h+2,$fn=fnd*knob_indent_d);
+    translate([0,0,-body_h-epsilon]) knob_label();
    }
   }
  }//knob module
+ module knob_label() {
+  if(knob_label) {
+   ll = len(knob_label);
+   lsl = gearbox_d-knob_indent_d;
+   ts = knob_label_size?knob_label_size:min(lsl/ll,gearbox_d/4);
+   translate([0,0,body_h+epsilon+knob_h-knob_label_thickness])
+   linear_extrude(height=knob_label_thickness+epsilon,convexity=64)
+   mirror([left?0:1,0])
+   text(text=knob_label,size=ts,halign="center",valign="center",font="Arial Black");
+  }
+ }
 
  module debug() {
   difference() {
    children();
    if(debug) {
     // spring tensioner debug cutout
     translate([-gearbox_d/2,-longwing,ls_z]) rotate([0,-90,0])
     translate([0,-lever_thickness/2-1,-gearbox_d])
     cube(size=[body_h/2+1,lever_thickness/2+1,gearbox_d+2]);
     // lever axis debug cutout
     translate([mount_d/2,0,-1])
     rotate([0,0,-45])
     cube(size=[gearbox_d-mount_d,gearbox_d-mount_d,body_h+knob_h+2]);
     // idler debug cutout
     translate([0,0,ls_z])
     place_idler()
     rotate([0,0,-45])
     translate([0,0,-lever_thickness/2-epsilon])
     cube(size=[lsd*sqrt(2)/2+1,lsd*sqrt(2)/2+1,
                lever_thickness+2*epsilon]);
     // pushfit debug cutout
     place_idler()
     translate([-idler_d/2+filament_offset,0,ls_z])
     cube(size=[gearbox_d/2,gearbox_d/2+pf_h(pf),body_h-ls_z+knob_h+1]);
    }//if debug
   }//difference
  }
 
  mirrorleft()
  debug()
  if(what=="lever") color("green",0.7) lever();
  else if(what=="body") color("yellow",0.7) body();
  else if(what=="body.label") color("brown",0.7) body_label();
  else if(what=="knob") color("red",0.7) knob();
  else if(what=="springpad") color("blue",0.7) springpad();
  else if(what=="both") {
   color("green",0.7) lever();
   color("yellow",0.7) body();
   color("brown",0.7) body_label();
  }else{
   color("green",0.7) lever();
   color("yellow",0.7) body();
   color("red",0.7) knob();
+  color("brown",0.7) knob_label();
   color("blue",0.7) springpad();
  }
 }
 
 the_extruder(what="*",left=false,debug=true);