the embeddest material switch

2 files changed, 41 insertions, 16 deletions

diff --git a/mixer-embeddest.scad b/mixer-embeddest.scad
new file mode 100644
index 0000000..576be47
--- a/dev/null
+++ b/mixer-embeddest.scad
@@ -0,0 +1,10 @@
+extrusion_width=.5;
+
+use <mixer.scad>;
+
+the_mixer(
+ pushfit_type="embeddest",
+ pushfit_d = 8,
+ pushfit_h = 7,
+ interpushfit = extrusion_width
+);
diff --git a/mixer.scad b/mixer.scad
index 7b2e5d4..a3510a2 100644
--- a/mixer.scad
+++ b/mixer.scad
@@ -1,110 +1,125 @@
 layer_height=0.2; extrusion_width=0.45;
 epsilon=0.01;
 $fs=0.125;
 
 draft=true;
 
 use <threads.scad>;
 module pushfit_thread(h=10) {
  thr = 3/8 + .5/25.4;
  slit = 25.4*thr/2 + 0.2;
  if(draft) cylinder(d=thr*25.4,h=h);
  else english_thread(diameter=thr,threads_per_inch=28,length=h/25.4,internal=true);
  translate([-2,-slit,0]) cube([4,2*slit,h]);
 }
 
 module the_mixer(
  pushfit_d = 10, pushfit_h = 10,
- pushfit_type = "threaded", // threaded|embedded
+ pushfit_id = 6.5,
+ pushfit_type = "threaded", // threaded|embedded|embeddest
  pushfit_ring_h = 4.7, // height of embedded pushfit ring
  pushfit_insert_d = 8, // diameter of pushfit insert legs hole
+ pushfit_legspace_h = 3.2, // the height of legspace for embeddest variant
+ pushfit_inlet_ch = 1,
  liner_d = 4, liner_id = 2,
  filament_d = 1.75,
  join_angle = 30,
 
  interpushfit = 2*extrusion_width, // space between two pushfit holes
  pushfit_s = 2, // shell around pushfit holes
  output_l = 4, // length of output after before pushfit
  outer_r = 3, // outer radius
 
  liner_d_tolerance = .2,
 ) {
+ fnd = PI*2*2; fnr = fnd*2;
  module liner(l,in) {
   inh=ld-liner_id;
   union() {
    translate([0,0,inh])
-   cylinder(d=ld,h=l-inh,$fn=ld*PI*2);
+   cylinder(d=ld,h=l-inh,$fn=ld*fnd);
    translate([0,0,-epsilon])
-   cylinder(d1=ld+epsilon,d2=liner_id-epsilon,h=inh+2*epsilon);
+   cylinder(d1=ld+epsilon,d2=liner_id-epsilon,h=inh+2*epsilon,$fn=ld*fnd);
   }
  }
  module pushfit() {
   if(pushfit_type=="threaded") {
    pushfit_thread(h=pushfit_h);
   }else if(pushfit_type=="embedded") {
    translate([0,0,pushfit_h-pushfit_ring_h])
-   cylinder(d=pushfit_d,h=pushfit_ring_h,$fn=pushfit_d*PI*2);
-   cylinder(d=pushfit_insert_d,h=pushfit_h,$fn=pushfit_insert_d*PI*2);
+   cylinder(d=pushfit_d,h=pushfit_ring_h,$fn=fnd);
+   cylinder(d=pushfit_insert_d,h=pushfit_h,$fn=pushfit_insert_d*fnd);
+  }else if(pushfit_type=="embeddest") {
+   cylinder(d=pushfit_id,h=pushfit_h+1,$fn=pushfit_insert_d*fnd);
+   cylinder(d=pushfit_d,h=pushfit_legspace_h,$fn=pushfit_d*fnd);
+   dd = pushfit_d-pushfit_id;
+   translate([0,0,pushfit_legspace_h-epsilon])
+   cylinder(d1=pushfit_d,d2=pushfit_id-2*epsilon,h=dd+epsilon,$fn=pushfit_d*fnd);
+   translate([0,0,pushfit_h-pushfit_inlet_ch-epsilon])
+   cylinder(d1=pushfit_id-2*epsilon,d2=pushfit_id+2*pushfit_inlet_ch+2,h=pushfit_inlet_ch+epsilon+1,$fn=(pushfit_id+2*pushfit_inlet_ch+2)*fnd);
   }
  }
  
  ld = liner_d+liner_d_tolerance;
  linero = ld/2/tan(join_angle/2); // liner offset
  pfrx = interpushfit/2/cos(join_angle/2); // radial margin
  pfR = pushfit_d/2+pfrx;      // radius of pushfit with margin
- pfoo = pushfit_type=="threaded" ? 0 : (pushfit_h-pushfit_ring_h); // offset of pushfit offset
+ // offset of pushfit offset
+ pfoo = (pushfit_type=="threaded") ? 0 :
+        (pushfit_type=="embedded") ? (pushfit_h-pushfit_ring_h) :
+        (pushfit_type=="embeddest") ? 0 : undef;
  pfo = pfR/tan(join_angle/2)-pfoo; // pushfit thread ofset
 
  h = pushfit_d+pushfit_s*2;
  difference() {
   hull() {
    for(s=[-1,1]) {
     rotate([0,0,s*join_angle/2])
     for(ss=[-1,1])
     translate([ss*pushfit_d/2,pfo+pushfit_h-outer_r-epsilon])
-    cylinder(r=outer_r,h=h,center=true,$fn=outer_r*PI*4);
+    cylinder(r=outer_r,h=h,center=true,$fn=outer_r*fnr);
     translate([s*pushfit_d/2,-output_l-pushfit_h+outer_r+epsilon,0])
-    cylinder(r=outer_r,h=h,center=true,$fn=outer_r*PI*4);
+    cylinder(r=outer_r,h=h,center=true,$fn=outer_r*fnr);
    }
   }
   for(s=[-1,1]) rotate([0,0,s*join_angle/2]) {
    translate([0,linero,0]) rotate([-90,0,0])
-   liner(l=pfo-linero+1,in="bottom");
-   //cylinder(d=ld,h=pfo-linero+1,$fn=ld*PI*4);
+   liner(l=pfo-linero+epsilon,in="bottom");
+   //cylinder(d=ld,h=pfo-linero+1,$fn=ld*fnd);
    translate([0,pfo,0]) rotate([-90,0,0])
    pushfit();
   }
   rotate([90,0,0]) {
-   liner(l=output_l+1,in="top");
-   //cylinder(d=ld,h=output_l+1,$fn=ld*PI*4);
+   liner(l=output_l+epsilon,in="top");
+   //cylinder(d=ld,h=output_l+1,$fn=ld*fnd);
    translate([0,0,output_l])
    pushfit();
   }
   hull() {
    for(s=[-1,1]) rotate([0,0,s*join_angle/2]) {
     rotate([-90,0,0])
     translate([0,0,linero])
-    cylinder(d=ld,h=epsilon,$fn=ld*PI*4);
+    cylinder(d=ld,h=epsilon,$fn=ld*fnd);
    }
    rotate([90,0,0])
-   cylinder(d=ld,h=epsilon,$fn=ld*PI*4);
+   cylinder(d=ld,h=epsilon,$fn=ld*fnd);
   }
  }
 }
 
 module this() {
  the_mixer(
-  pushfit_type="embedded",
-  pushfit_d = 12,
+  pushfit_type="embeddest",
+  pushfit_d = 8,
   pushfit_h = 7,
   interpushfit = extrusion_width
  );
 }
 
 if(!false) {
  difference() {
   this();
   cylinder(d=100,h=100);
  }
 }else
  this();