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authorMichael Krelin <hacker@klever.net>2018-08-26 19:14:23 (UTC)
committer Michael Krelin <hacker@klever.net>2018-08-26 19:14:23 (UTC)
commit3855bfa499f674b41fa5edf3506e41238520d2da (patch) (side-by-side diff)
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-rw-r--r--another.scad2
1 files changed, 1 insertions, 1 deletions
diff --git a/another.scad b/another.scad
index b752f30..2383276 100644
--- a/another.scad
+++ b/another.scad
@@ -1,179 +1,179 @@
draft=true;
layer_height=0.2; extrusion_width=0.4;
epsilon=0.01;
$fs=0.0125;
use <pushfittery.scad>;
include <pushfit_data.scad>;
module the_extruder(
// motor properties
gearbox_d = 36,
mount_d = 28, // the distance between opposite mounting holes
mounthole_depth = 5,
mounthole_min_depth = 3, mounthole_max_depth = 4,
protrusion_d = 22, protrusion_h = 2.2, // the dimensions of the protrusion on top of gearbox
bore_d = 8, bore_l = 17.6,
bore_dd = 7,
// pulley properties
pulley_d = 11.5, pulley_h=10,
pulley_elevation = 1, // pulley elevation above the protrusion
teeth_elevation = 7.5, // distance from the bottom of the pulley to its teeth
filament_offset = (8.25-(3.0+3.5)/2) - 11.5/2 + 1.75/2,
// idler properties
idler_d = 9.5, idler_h = 4, idler_id = 3, // idler dimensions: outer and inner diameters and height
// spring properties
spring_d = 10, spring_lc = 9.6, // spring diameter and compressed length
// filament path properties
filament_d = 1.75,
filament_path_d = 2,
filament_guide_d = 4, // PTFE filament guide diameter
// knob properties
knob_h = 10,
knob_bore_l = 4,
knob_indent_d = 4,
knob_indents = 12,
// spring tensioner
st_nut_d = 9, st_nut_h = 4,
st_screw_d = 5,
st_thickshell = 8*extrusion_width, st_thinshell = 4*extrusion_width,
// screw it
mount_screw_d = 3.1, mount_screw_l = 20,
mount_screwhead_d=6, mount_screwhead_h=3,
idler_screw_d = 3,
idler_screwhead_d=6, idler_screwhead_h=3,
pf = pushfit_embeddest,
pf_shell = max(3*layer_height,3*extrusion_width),
pf_smooth = true,
// empty spaces
idler_travel = 3, // how far should idler travel when pressed
idler_clearance=1,
pulley_d_clearance=2,
pulley_small_d_clearance=0.5,
lever_v_clearance=.7, // vertical clearance for the lever
spring_d_clearance=1,
protrusion_tolerance_h=.5, // horizontal tolerance for the motor protrusion
protrusion_tolerance_v=.5, // vertical tolerance for the motor protrusion
mount_screw_d_tolerance=.4,
idler_v_tolerance=.5,
knob_bore_d_tolerance=.6,
st_nut_h_tolerance=.2,
st_nut_d_tolerance=.2,/* TODO: make it st_nut_w_tolerance */
st_screw_d_tolerance=.5,
st_split_w_tolerance = .3,
min_z_shell = 4*layer_height, // the very minimal shell thickness along z-axis.
min_xy_shell = 2*extrusion_width,
what="lever", // lever|body|knob|springpad|*
left=false,
vitamins = true,
supports = false, bridges = true,
tensioner = true,
debug = false
) {
fnd = 2*PI; fnr = 2*fnd;
idler_filament_offset = filament_path_d/2; // -filament_offset;
lever_shell = mount_screwhead_h+0.5;
lever_thickness=max(spring_d+spring_d_clearance+layer_height*8,idler_h+idler_v_tolerance+2*lever_shell);
- lsd = idler_d-idler_clearance*2;
+ lsd = idler_d-idler_clearance*2; // the diameter of lever thingie
longwing=(mount_d+mount_screw_d+mount_screw_d_tolerance+spring_d+spring_d_clearance)/2+extrusion_width;
shortwing = let(a=mount_d/2,c=(pulley_d+idler_d)/2/sqrt(2))
sqrt(c*c+pow(a-c,2));
longwing_travel = idler_travel*longwing/shortwing;
h_ = (pulley_d+idler_d)/(2*sqrt(2));
ri = sqrt( pow(h_,2) + pow(mount_d/2-h_,2) );
spring_dl = idler_travel*longwing/ri;
// finger and spring support
fsw = gearbox_d-(gearbox_d-mount_d)/2-max(spring_lc,longwing_travel+(gearbox_d-mount_d)/2);
mount_min_depth = mounthole_min_depth ? mounthole_min_depth : mounthole_depth-1;
mount_max_depth = mounthole_max_depth ? mounthole_max_depth : mounthole_depth+1;
filament_elevation=protrusion_h+pulley_elevation+teeth_elevation;
ls_z = filament_elevation; // leverspace mid-z
ls_h = lever_thickness+lever_v_clearance; // leverspace height
mount_depth = mount_screw_l - (ls_z+ls_h/2+min_z_shell);
body_h = max(protrusion_h+bore_l,mount_screw_l-mount_depth+mount_screwhead_h+min_z_shell,ls_z*2);
echo("mount depth",mount_depth);
module teardrop(r,d,h,center=false,angle=45) {
dd = d ? d : (2*r);
$fn = dd*fnd;
cylinder(d=dd,h=h,center=center);
if(angle>0) translate([0,0,center?-h/2:0])
rotate([0,0,angle])
cube(size=[d/2,d/2,h]);
}
module mirrorleft() {
mirror([left?0:1,0,0]) children();
}
module place_idler() {
rotate([0,0,45])
translate([(pulley_d+idler_d)/2,0,0])
children();
}
module finger_indent(d=lever_thickness,depth/*=1*/,r/*=15*/) {
if(depth) {
hh = (-4*pow(depth,2)+pow(d,2))/(8*depth);
rr = depth+hh;
translate([0,0,hh]) sphere(r=rr,$fn=fnr*rr);
}else if(r) {
hh=sqrt(pow(r,2)-pow(d,2)/4);
translate([0,0,hh]) sphere(r=r,$fn=fnr*r);
}
}
% if(vitamins) mirrorleft() {
translate([0,0,-epsilon]) mirror([0,0,1]) cylinder(d=gearbox_d,h=1,$fn=60);
for(zr=[0:90:359]) rotate([0,0,zr]) translate([mount_d/2,0,0])
cylinder(d=mount_screw_d,h=20,$fn=30);
translate([0,0,-epsilon]) cylinder(d=protrusion_d,h=protrusion_h,$fn=30);
translate([0,0,protrusion_h]) {
difference() {
cylinder(d=bore_d,h=bore_l,$fn=30);
translate([-bore_d/2-1,bore_dd-bore_d/2,-1])
cube([bore_d+2,bore_d/2,bore_l+2]);
}
translate([0,0,pulley_elevation]) {
cylinder(d=pulley_d,h=pulley_h,$fn=30);
translate([0,0,teeth_elevation]) {
place_idler() {
cylinder(d=idler_d,h=idler_h,center=true,$fn=30);
cylinder(d=idler_screw_d,h=lever_thickness+2,center=true,$fn=30);
}//place idler
// filament path
rotate([0,0,45]) {
translate([pulley_d/2-idler_filament_offset,0,0]) rotate([90,0,0]) {
cylinder(d=filament_d,h=gearbox_d,center=false,$fn=15);
}//rotate translate
translate([pulley_d/2+filament_offset,0,0]) rotate([-90,0,0]) {
cylinder(d=filament_d,h=gearbox_d,center=false,$fn=15);
translate([0,0,mount_d/sqrt(2)/2+mount_screw_d])
pushfit(pf);
}//rotate translate
}//rotate
}//translate teeth
}//translate pulley
}//translate protrusion
}//vitamins
module lever() {
translate([0,0,protrusion_h+pulley_elevation+teeth_elevation]) {
difference() {
union() {
hull() {
place_idler()
cylinder(d=lsd,h=lever_thickness,center=true,$fn=60);
translate([mount_d/2,0,0])
cylinder(d=lsd,h=lever_thickness,center=true,$fn=60);
}//hull
hull() {
translate([mount_d/2,0,0])
cylinder(d=lsd,h=lever_thickness,center=true,$fn=60);
translate([mount_d/2,-longwing,0]) rotate([0,90,0])
cylinder(d=lever_thickness,h=lsd,center=true,$fn=60);