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authorMichael Krelin <hacker@klever.net>2018-08-26 19:14:23 (UTC)
committer Michael Krelin <hacker@klever.net>2018-08-26 19:14:23 (UTC)
commit3855bfa499f674b41fa5edf3506e41238520d2da (patch) (unidiff)
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diff --git a/another.scad b/another.scad
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--- a/another.scad
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1draft=true; 1draft=true;
2layer_height=0.2; extrusion_width=0.4; 2layer_height=0.2; extrusion_width=0.4;
3epsilon=0.01; 3epsilon=0.01;
4$fs=0.0125; 4$fs=0.0125;
5 5
6use <pushfittery.scad>; 6use <pushfittery.scad>;
7include <pushfit_data.scad>; 7include <pushfit_data.scad>;
8 8
9module the_extruder( 9module the_extruder(
10 // motor properties 10 // motor properties
11 gearbox_d = 36, 11 gearbox_d = 36,
12 mount_d = 28, // the distance between opposite mounting holes 12 mount_d = 28, // the distance between opposite mounting holes
13 mounthole_depth = 5, 13 mounthole_depth = 5,
14 mounthole_min_depth = 3, mounthole_max_depth = 4, 14 mounthole_min_depth = 3, mounthole_max_depth = 4,
15 protrusion_d = 22, protrusion_h = 2.2, // the dimensions of the protrusion on top of gearbox 15 protrusion_d = 22, protrusion_h = 2.2, // the dimensions of the protrusion on top of gearbox
16 bore_d = 8, bore_l = 17.6, 16 bore_d = 8, bore_l = 17.6,
17 bore_dd = 7, 17 bore_dd = 7,
18 // pulley properties 18 // pulley properties
19 pulley_d = 11.5, pulley_h=10, 19 pulley_d = 11.5, pulley_h=10,
20 pulley_elevation = 1, // pulley elevation above the protrusion 20 pulley_elevation = 1, // pulley elevation above the protrusion
21 teeth_elevation = 7.5, // distance from the bottom of the pulley to its teeth 21 teeth_elevation = 7.5, // distance from the bottom of the pulley to its teeth
22 filament_offset = (8.25-(3.0+3.5)/2) - 11.5/2 + 1.75/2, 22 filament_offset = (8.25-(3.0+3.5)/2) - 11.5/2 + 1.75/2,
23 // idler properties 23 // idler properties
24 idler_d = 9.5, idler_h = 4, idler_id = 3,// idler dimensions: outer and inner diameters and height 24 idler_d = 9.5, idler_h = 4, idler_id = 3,// idler dimensions: outer and inner diameters and height
25 // spring properties 25 // spring properties
26 spring_d = 10, spring_lc = 9.6, // spring diameter and compressed length 26 spring_d = 10, spring_lc = 9.6, // spring diameter and compressed length
27 // filament path properties 27 // filament path properties
28 filament_d = 1.75, 28 filament_d = 1.75,
29 filament_path_d = 2, 29 filament_path_d = 2,
30 filament_guide_d = 4, // PTFE filament guide diameter 30 filament_guide_d = 4, // PTFE filament guide diameter
31 // knob properties 31 // knob properties
32 knob_h = 10, 32 knob_h = 10,
33 knob_bore_l = 4, 33 knob_bore_l = 4,
34 knob_indent_d = 4, 34 knob_indent_d = 4,
35 knob_indents = 12, 35 knob_indents = 12,
36 // spring tensioner 36 // spring tensioner
37 st_nut_d = 9, st_nut_h = 4, 37 st_nut_d = 9, st_nut_h = 4,
38 st_screw_d = 5, 38 st_screw_d = 5,
39 st_thickshell = 8*extrusion_width, st_thinshell = 4*extrusion_width, 39 st_thickshell = 8*extrusion_width, st_thinshell = 4*extrusion_width,
40 40
41 // screw it 41 // screw it
42 mount_screw_d = 3.1, mount_screw_l = 20, 42 mount_screw_d = 3.1, mount_screw_l = 20,
43 mount_screwhead_d=6, mount_screwhead_h=3, 43 mount_screwhead_d=6, mount_screwhead_h=3,
44 idler_screw_d = 3, 44 idler_screw_d = 3,
45 idler_screwhead_d=6, idler_screwhead_h=3, 45 idler_screwhead_d=6, idler_screwhead_h=3,
46 46
47 pf = pushfit_embeddest, 47 pf = pushfit_embeddest,
48 pf_shell = max(3*layer_height,3*extrusion_width), 48 pf_shell = max(3*layer_height,3*extrusion_width),
49 pf_smooth = true, 49 pf_smooth = true,
50 50
51 // empty spaces 51 // empty spaces
52 idler_travel = 3, // how far should idler travel when pressed 52 idler_travel = 3, // how far should idler travel when pressed
53 idler_clearance=1, 53 idler_clearance=1,
54 pulley_d_clearance=2, 54 pulley_d_clearance=2,
55 pulley_small_d_clearance=0.5, 55 pulley_small_d_clearance=0.5,
56 lever_v_clearance=.7, // vertical clearance for the lever 56 lever_v_clearance=.7, // vertical clearance for the lever
57 spring_d_clearance=1, 57 spring_d_clearance=1,
58 protrusion_tolerance_h=.5, // horizontal tolerance for the motor protrusion 58 protrusion_tolerance_h=.5, // horizontal tolerance for the motor protrusion
59 protrusion_tolerance_v=.5, // vertical tolerance for the motor protrusion 59 protrusion_tolerance_v=.5, // vertical tolerance for the motor protrusion
60 mount_screw_d_tolerance=.4, 60 mount_screw_d_tolerance=.4,
61 idler_v_tolerance=.5, 61 idler_v_tolerance=.5,
62 knob_bore_d_tolerance=.6, 62 knob_bore_d_tolerance=.6,
63 st_nut_h_tolerance=.2, 63 st_nut_h_tolerance=.2,
64 st_nut_d_tolerance=.2,/* TODO: make it st_nut_w_tolerance */ 64 st_nut_d_tolerance=.2,/* TODO: make it st_nut_w_tolerance */
65 st_screw_d_tolerance=.5, 65 st_screw_d_tolerance=.5,
66 st_split_w_tolerance = .3, 66 st_split_w_tolerance = .3,
67 67
68 min_z_shell = 4*layer_height, // the very minimal shell thickness along z-axis. 68 min_z_shell = 4*layer_height, // the very minimal shell thickness along z-axis.
69 min_xy_shell = 2*extrusion_width, 69 min_xy_shell = 2*extrusion_width,
70 70
71 what="lever", // lever|body|knob|springpad|* 71 what="lever", // lever|body|knob|springpad|*
72 left=false, 72 left=false,
73 vitamins = true, 73 vitamins = true,
74 supports = false, bridges = true, 74 supports = false, bridges = true,
75 tensioner = true, 75 tensioner = true,
76 debug = false 76 debug = false
77) { 77) {
78 fnd = 2*PI; fnr = 2*fnd; 78 fnd = 2*PI; fnr = 2*fnd;
79 79
80 idler_filament_offset = filament_path_d/2; // -filament_offset; 80 idler_filament_offset = filament_path_d/2; // -filament_offset;
81 lever_shell = mount_screwhead_h+0.5; 81 lever_shell = mount_screwhead_h+0.5;
82 lever_thickness=max(spring_d+spring_d_clearance+layer_height*8,idler_h+idler_v_tolerance+2*lever_shell); 82 lever_thickness=max(spring_d+spring_d_clearance+layer_height*8,idler_h+idler_v_tolerance+2*lever_shell);
83 lsd = idler_d-idler_clearance*2; 83 lsd = idler_d-idler_clearance*2; // the diameter of lever thingie
84 longwing=(mount_d+mount_screw_d+mount_screw_d_tolerance+spring_d+spring_d_clearance)/2+extrusion_width; 84 longwing=(mount_d+mount_screw_d+mount_screw_d_tolerance+spring_d+spring_d_clearance)/2+extrusion_width;
85 shortwing = let(a=mount_d/2,c=(pulley_d+idler_d)/2/sqrt(2)) 85 shortwing = let(a=mount_d/2,c=(pulley_d+idler_d)/2/sqrt(2))
86 sqrt(c*c+pow(a-c,2)); 86 sqrt(c*c+pow(a-c,2));
87 longwing_travel = idler_travel*longwing/shortwing; 87 longwing_travel = idler_travel*longwing/shortwing;
88 h_ = (pulley_d+idler_d)/(2*sqrt(2)); 88 h_ = (pulley_d+idler_d)/(2*sqrt(2));
89 ri = sqrt( pow(h_,2) + pow(mount_d/2-h_,2) ); 89 ri = sqrt( pow(h_,2) + pow(mount_d/2-h_,2) );
90 spring_dl = idler_travel*longwing/ri; 90 spring_dl = idler_travel*longwing/ri;
91 // finger and spring support 91 // finger and spring support
92 fsw = gearbox_d-(gearbox_d-mount_d)/2-max(spring_lc,longwing_travel+(gearbox_d-mount_d)/2); 92 fsw = gearbox_d-(gearbox_d-mount_d)/2-max(spring_lc,longwing_travel+(gearbox_d-mount_d)/2);
93 93
94 mount_min_depth = mounthole_min_depth ? mounthole_min_depth : mounthole_depth-1; 94 mount_min_depth = mounthole_min_depth ? mounthole_min_depth : mounthole_depth-1;
95 mount_max_depth = mounthole_max_depth ? mounthole_max_depth : mounthole_depth+1; 95 mount_max_depth = mounthole_max_depth ? mounthole_max_depth : mounthole_depth+1;
96 filament_elevation=protrusion_h+pulley_elevation+teeth_elevation; 96 filament_elevation=protrusion_h+pulley_elevation+teeth_elevation;
97 ls_z = filament_elevation; // leverspace mid-z 97 ls_z = filament_elevation; // leverspace mid-z
98 ls_h = lever_thickness+lever_v_clearance; // leverspace height 98 ls_h = lever_thickness+lever_v_clearance; // leverspace height
99 mount_depth = mount_screw_l - (ls_z+ls_h/2+min_z_shell); 99 mount_depth = mount_screw_l - (ls_z+ls_h/2+min_z_shell);
100 body_h = max(protrusion_h+bore_l,mount_screw_l-mount_depth+mount_screwhead_h+min_z_shell,ls_z*2); 100 body_h = max(protrusion_h+bore_l,mount_screw_l-mount_depth+mount_screwhead_h+min_z_shell,ls_z*2);
101 echo("mount depth",mount_depth); 101 echo("mount depth",mount_depth);
102 102
103 module teardrop(r,d,h,center=false,angle=45) { 103 module teardrop(r,d,h,center=false,angle=45) {
104 dd = d ? d : (2*r); 104 dd = d ? d : (2*r);
105 $fn = dd*fnd; 105 $fn = dd*fnd;
106 cylinder(d=dd,h=h,center=center); 106 cylinder(d=dd,h=h,center=center);
107 if(angle>0) translate([0,0,center?-h/2:0]) 107 if(angle>0) translate([0,0,center?-h/2:0])
108 rotate([0,0,angle]) 108 rotate([0,0,angle])
109 cube(size=[d/2,d/2,h]); 109 cube(size=[d/2,d/2,h]);
110 } 110 }
111 111
112 module mirrorleft() { 112 module mirrorleft() {
113 mirror([left?0:1,0,0]) children(); 113 mirror([left?0:1,0,0]) children();
114 } 114 }
115 module place_idler() { 115 module place_idler() {
116 rotate([0,0,45]) 116 rotate([0,0,45])
117 translate([(pulley_d+idler_d)/2,0,0]) 117 translate([(pulley_d+idler_d)/2,0,0])
118 children(); 118 children();
119 } 119 }
120 module finger_indent(d=lever_thickness,depth/*=1*/,r/*=15*/) { 120 module finger_indent(d=lever_thickness,depth/*=1*/,r/*=15*/) {
121 if(depth) { 121 if(depth) {
122 hh = (-4*pow(depth,2)+pow(d,2))/(8*depth); 122 hh = (-4*pow(depth,2)+pow(d,2))/(8*depth);
123 rr = depth+hh; 123 rr = depth+hh;
124 translate([0,0,hh]) sphere(r=rr,$fn=fnr*rr); 124 translate([0,0,hh]) sphere(r=rr,$fn=fnr*rr);
125 }else if(r) { 125 }else if(r) {
126 hh=sqrt(pow(r,2)-pow(d,2)/4); 126 hh=sqrt(pow(r,2)-pow(d,2)/4);
127 translate([0,0,hh]) sphere(r=r,$fn=fnr*r); 127 translate([0,0,hh]) sphere(r=r,$fn=fnr*r);
128 } 128 }
129 } 129 }
130 130
131 % if(vitamins) mirrorleft() { 131 % if(vitamins) mirrorleft() {
132 translate([0,0,-epsilon]) mirror([0,0,1]) cylinder(d=gearbox_d,h=1,$fn=60); 132 translate([0,0,-epsilon]) mirror([0,0,1]) cylinder(d=gearbox_d,h=1,$fn=60);
133 for(zr=[0:90:359]) rotate([0,0,zr]) translate([mount_d/2,0,0]) 133 for(zr=[0:90:359]) rotate([0,0,zr]) translate([mount_d/2,0,0])
134 cylinder(d=mount_screw_d,h=20,$fn=30); 134 cylinder(d=mount_screw_d,h=20,$fn=30);
135 translate([0,0,-epsilon]) cylinder(d=protrusion_d,h=protrusion_h,$fn=30); 135 translate([0,0,-epsilon]) cylinder(d=protrusion_d,h=protrusion_h,$fn=30);
136 translate([0,0,protrusion_h]) { 136 translate([0,0,protrusion_h]) {
137 difference() { 137 difference() {
138 cylinder(d=bore_d,h=bore_l,$fn=30); 138 cylinder(d=bore_d,h=bore_l,$fn=30);
139 translate([-bore_d/2-1,bore_dd-bore_d/2,-1]) 139 translate([-bore_d/2-1,bore_dd-bore_d/2,-1])
140 cube([bore_d+2,bore_d/2,bore_l+2]); 140 cube([bore_d+2,bore_d/2,bore_l+2]);
141 } 141 }
142 translate([0,0,pulley_elevation]) { 142 translate([0,0,pulley_elevation]) {
143 cylinder(d=pulley_d,h=pulley_h,$fn=30); 143 cylinder(d=pulley_d,h=pulley_h,$fn=30);
144 translate([0,0,teeth_elevation]) { 144 translate([0,0,teeth_elevation]) {
145 place_idler() { 145 place_idler() {
146 cylinder(d=idler_d,h=idler_h,center=true,$fn=30); 146 cylinder(d=idler_d,h=idler_h,center=true,$fn=30);
147 cylinder(d=idler_screw_d,h=lever_thickness+2,center=true,$fn=30); 147 cylinder(d=idler_screw_d,h=lever_thickness+2,center=true,$fn=30);
148 }//place idler 148 }//place idler
149 // filament path 149 // filament path
150 rotate([0,0,45]) { 150 rotate([0,0,45]) {
151 translate([pulley_d/2-idler_filament_offset,0,0]) rotate([90,0,0]) { 151 translate([pulley_d/2-idler_filament_offset,0,0]) rotate([90,0,0]) {
152 cylinder(d=filament_d,h=gearbox_d,center=false,$fn=15); 152 cylinder(d=filament_d,h=gearbox_d,center=false,$fn=15);
153 }//rotate translate 153 }//rotate translate
154 translate([pulley_d/2+filament_offset,0,0]) rotate([-90,0,0]) { 154 translate([pulley_d/2+filament_offset,0,0]) rotate([-90,0,0]) {
155 cylinder(d=filament_d,h=gearbox_d,center=false,$fn=15); 155 cylinder(d=filament_d,h=gearbox_d,center=false,$fn=15);
156 translate([0,0,mount_d/sqrt(2)/2+mount_screw_d]) 156 translate([0,0,mount_d/sqrt(2)/2+mount_screw_d])
157 pushfit(pf); 157 pushfit(pf);
158 }//rotate translate 158 }//rotate translate
159 }//rotate 159 }//rotate
160 }//translate teeth 160 }//translate teeth
161 }//translate pulley 161 }//translate pulley
162 }//translate protrusion 162 }//translate protrusion
163 }//vitamins 163 }//vitamins
164 164
165 module lever() { 165 module lever() {
166 translate([0,0,protrusion_h+pulley_elevation+teeth_elevation]) { 166 translate([0,0,protrusion_h+pulley_elevation+teeth_elevation]) {
167 difference() { 167 difference() {
168 union() { 168 union() {
169 hull() { 169 hull() {
170 place_idler() 170 place_idler()
171 cylinder(d=lsd,h=lever_thickness,center=true,$fn=60); 171 cylinder(d=lsd,h=lever_thickness,center=true,$fn=60);
172 translate([mount_d/2,0,0]) 172 translate([mount_d/2,0,0])
173 cylinder(d=lsd,h=lever_thickness,center=true,$fn=60); 173 cylinder(d=lsd,h=lever_thickness,center=true,$fn=60);
174 }//hull 174 }//hull
175 hull() { 175 hull() {
176 translate([mount_d/2,0,0]) 176 translate([mount_d/2,0,0])
177 cylinder(d=lsd,h=lever_thickness,center=true,$fn=60); 177 cylinder(d=lsd,h=lever_thickness,center=true,$fn=60);
178 translate([mount_d/2,-longwing,0]) rotate([0,90,0]) 178 translate([mount_d/2,-longwing,0]) rotate([0,90,0])
179 cylinder(d=lever_thickness,h=lsd,center=true,$fn=60); 179 cylinder(d=lever_thickness,h=lsd,center=true,$fn=60);