another: add tensioner screw tolerance

1 files changed, 6 insertions, 5 deletions

diff --git a/another.scad b/another.scad
index 7a3b0ac..da5f695 100644
--- a/another.scad
+++ b/another.scad
@@ -52,16 +52,17 @@ module the_extruder(
  spring_d_clearance=1,
  protrusion_tolerance_h=.5,			// horizontal tolerance for the motor protrusion
  protrusion_tolerance_v=.5,			// vertical tolerance for the motor protrusion
  mount_screw_d_tolerance=.4,
  idler_v_tolerance=.5,
  knob_bore_d_tolerance=.6,
  st_nut_h_tolerance=.2,
  st_nut_d_tolerance=.2,/* TODO: make it st_nut_w_tolerance */
+ st_screw_d_tolerance=.3,
 
  what="lever",  // lever|body|knob|springpad|*
  left=false,
  vitamins = true,
  supports = false, bridges = true,
  tensioner = true,
  debug = false
 ) {
@@ -211,21 +212,21 @@ module the_extruder(
      }
      translate([0,-longwing,ls_z]) rotate([0,-90,0]) {
       if(!tensioner) finger_indent(d=lever_thickness-1,r=15); else {
        mirror([0,0,1]) {
 	translate([0,0,st_thickshell])
 	hull() for(o=[0,spring_d]) translate([0,-o,0])
 	rotate([0,0,30])
 	cylinder(d=st_nut_d+st_nut_d_tolerance,h=st_nut_h+st_nut_h_tolerance,$fn=6);
-	translate([0,0,-1]) cylinder(d=st_screw_d,h=fsw+2,$fn=fnd*st_screw_d);
+	translate([0,0,-1]) cylinder(d=st_screw_d+st_screw_d_tolerance,h=fsw+2,$fn=fnd*(st_screw_d+st_screw_d_tolerance));
 	bigd = spring_d+spring_d_clearance;
-	hf = (bigd-st_screw_d)/2;
+	hf = (bigd-st_screw_d-st_screw_d_tolerance)/2;
 	translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell-epsilon])
-	cylinder(d1=st_screw_d,d2=bigd,
+	cylinder(d1=st_screw_d+st_screw_d_tolerance,d2=bigd,
 	 h=hf+epsilon, $fn=fnd*bigd);
 	translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+hf-epsilon])
 	cylinder(d=bigd,h=fsw+1,$fn=fnd*bigd);
        }
       }
      }
     } // translate
     
@@ -330,30 +331,30 @@ module the_extruder(
      rotate([0,0,zr]) translate([0,-extrusion_width/2,0])
      cube(size=[gearbox_d,extrusion_width,body_h]);
    }
   }
 
  }//body module
 
  module springpad() {
-  smalld=st_screw_d+2*extrusion_width;
+  smalld=st_screw_d+st_screw_d_tolerance+2*extrusion_width;
   bigd = spring_d+spring_d_clearance/2;
   hf = (bigd-smalld)/2;
   translate([-gearbox_d/2+st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+1,-longwing,filament_elevation])
   rotate([0,90,0]) difference() {
    union() {
     cylinder(d1=smalld,d2=bigd,h=hf,$fn=fnd*bigd);
     translate([0,0,hf-epsilon])
     cylinder(d=bigd,h=hf*2,$fn=fnd*bigd);
     translate([0,0,3*hf])
     sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4);
    }
    translate([0,0,-epsilon])
-   cylinder(d=st_screw_d,h=2*hf+epsilon,$fn=fnd*st_screw_d);
+   cylinder(d=st_screw_d+st_screw_d_tolerance,h=2*hf+epsilon,$fn=fnd*(st_screw_d+st_screw_d_tolerance));
   }
  }
 
  module knob() {
   ch = knob_indent_d/2;
   translate([0,0,body_h+epsilon]) {
    mirror([0,0,1]) translate([0,0,-epsilon]) {
     difference() {