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-rw-r--r--another.scad15
1 files changed, 11 insertions, 4 deletions
diff --git a/another.scad b/another.scad
index 6afa9ef..6ef7299 100644
--- a/another.scad
+++ b/another.scad
@@ -2,24 +2,25 @@ draft=true;
layer_height=0.2; extrusion_width=0.4;
epsilon=0.01;
$fs=0.0125;
use <pushfittery.scad>;
include <pushfit_data.scad>;
module the_extruder(
// motor properties
gearbox_d = 36,
mount_d = 28, // the distance between opposite mounting holes
mounthole_depth = 5,
+ mounthole_min_depth = 3, mounthole_max_depth = 4,
protrusion_d = 22, protrusion_h = 2.2, // the dimensions of the protrusion on top of gearbox
bore_d = 8, bore_l = 17.6,
bore_dd = 7,
// pulley properties
pulley_d = 11.5, pulley_h=10,
pulley_elevation = 1, // pulley elevation above the protrusion
teeth_elevation = 7.5, // distance from the bottom of the pulley to its teeth
filament_offset = (8.25-(3.0+3.5)/2) - 11.5/2 + 1.75/2,
// idler properties
idler_d = 9.5, idler_h = 4, idler_id = 3, // idler dimensions: outer and inner diameters and height
// spring properties
spring_d = 10, spring_lc = 9.6, // spring diameter and compressed length
@@ -53,46 +54,52 @@ module the_extruder(
pulley_d_clearance=2,
lever_v_clearance=.7, // vertical clearance for the lever
spring_d_clearance=1,
protrusion_tolerance_h=.5, // horizontal tolerance for the motor protrusion
protrusion_tolerance_v=.5, // vertical tolerance for the motor protrusion
mount_screw_d_tolerance=.4,
idler_v_tolerance=.5,
knob_bore_d_tolerance=.6,
st_nut_h_tolerance=.2,
st_nut_d_tolerance=.2,/* TODO: make it st_nut_w_tolerance */
st_screw_d_tolerance=.5,
+ min_z_shell = 4*layer_height, // the very minimal shell thickness along z-axis.
+
what="lever", // lever|body|knob|springpad|*
left=false,
vitamins = true,
supports = false, bridges = true,
tensioner = true,
debug = false
) {
fnd = 2*PI; fnr = 2*fnd;
idler_filament_offset = filament_path_d/2; // -filament_offset;
lever_shell = mount_screwhead_h+0.5;
lever_thickness=max(spring_d+spring_d_clearance+layer_height*8,idler_h+idler_v_tolerance+2*lever_shell);
lsd = idler_d-idler_clearance*2;
longwing=gearbox_d/2+spring_d/2+lsd/2;
h_ = (pulley_d+idler_d)/(2*sqrt(2));
ri = sqrt( pow(h_,2) + pow(mount_d/2-h_,2) );
spring_dl = idler_travel*longwing/ri;
+ mount_min_depth = mounthole_min_depth ? mounthole_min_depth : mounthole_depth-1;
+ mount_max_depth = mounthole_max_depth ? mounthole_max_depth : mounthole_depth+1;
filament_elevation=protrusion_h+pulley_elevation+teeth_elevation;
ls_z = filament_elevation; // leverspace mid-z
- body_h = max(protrusion_h+bore_l,mount_screw_l-mounthole_depth/2+mount_screwhead_h,ls_z*2);
ls_h = lever_thickness+lever_v_clearance; // leverspace height
+ mount_depth = mount_screw_l - (ls_z+ls_h/2+min_z_shell);
+ body_h = max(protrusion_h+bore_l,mount_screw_l-mount_depth+mount_screwhead_h+min_z_shell,ls_z*2);
+ echo("mount depth",mount_depth);
module mirrorleft() {
mirror([left?0:1,0,0]) children();
}
module place_idler() {
rotate([0,0,45])
translate([(pulley_d+idler_d)/2,0,0])
children();
}
module finger_indent(d=lever_thickness,depth/*=1*/,r/*=15*/) {
if(depth) {
hh = (-4*pow(depth,2)+pow(d,2))/(8*depth);
@@ -279,30 +286,30 @@ module the_extruder(
cube(size=[pfbs,body_h-filament_elevation,pfbl-body_h+filament_elevation+pfba]);
}//hull
}//translate*/
}//if(pf_smooth)
}//translate rotate translate rotate translate
}//union (first child of difference)
// protrusion
translate([0,0,-1])
cylinder(d=protrusion_d+protrusion_tolerance_h,h=protrusion_h+protrusion_tolerance_v+1,$fn=fnd*(protrusion_d+protrusion_tolerance_h));
// mount screw holes
for(zr=[0:90:359]) rotate([0,0,zr]) translate([mount_d/2,0,0]) {
- translate([0,0,mount_screw_l-mounthole_depth/2-(bridges?layer_height:-epsilon)])
+ translate([0,0,mount_screw_l-mount_depth-(bridges?layer_height:-epsilon)])
mirror([0,0,1])
cylinder(d=mount_screw_d+mount_screw_d_tolerance,
- h=mount_screw_l-mounthole_depth/2+1,
+ h=mount_screw_l-mount_depth+1,
$fn=fnd*(mount_screw_d+mount_screw_d_tolerance));
- translate([0,0,mount_screw_l-mounthole_depth/2])
+ translate([0,0,mount_screw_l-mount_depth])
cylinder(d=mount_screwhead_d,h=body_h+1,$fn=fnd*mount_screwhead_d);
}//for
// pushfit
translate([0,0,filament_elevation])
rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0])
rotate([-90,0,0])
translate([0,0,mount_d/sqrt(2)/2+mount_screw_d+epsilon])
rotate([0,0,180]) {
pushfit(pf);
cylinder(d=filament_guide_d,h=gearbox_d,center=true,$fn=fnd*filament_guide_d);
translate([0,-filament_guide_d/2/sqrt(2),0])
rotate([0,0,45])