-rw-r--r-- | another.scad | 8 |
1 files changed, 4 insertions, 4 deletions
diff --git a/another.scad b/another.scad index 85715db..2be24e4 100644 --- a/another.scad +++ b/another.scad | |||
@@ -31,49 +31,50 @@ module the_extruder( | |||
31 | knob_bore_l = 4, | 31 | knob_bore_l = 4, |
32 | knob_indent_d = 4, | 32 | knob_indent_d = 4, |
33 | knob_indents = 12, | 33 | knob_indents = 12, |
34 | 34 | ||
35 | // screw it | 35 | // screw it |
36 | mount_screw_d = 3.1, mount_screw_l = 20, | 36 | mount_screw_d = 3.1, mount_screw_l = 20, |
37 | mount_screwhead_d=6, mount_screwhead_h=3, | 37 | mount_screwhead_d=6, mount_screwhead_h=3, |
38 | 38 | ||
39 | pf = pushfit_embeddest, | 39 | pf = pushfit_embeddest, |
40 | 40 | ||
41 | // empty spaces | 41 | // empty spaces |
42 | idler_travel = 3, // how far should idler travel when pressed | 42 | idler_travel = 3, // how far should idler travel when pressed |
43 | idler_clearance=1, | 43 | idler_clearance=1, |
44 | pulley_clearance=2, | 44 | pulley_clearance=2, |
45 | lever_v_clearance=.7, // vertical clearance for the lever | 45 | lever_v_clearance=.7, // vertical clearance for the lever |
46 | spring_d_clearance=1, | 46 | spring_d_clearance=1, |
47 | protrusion_tolerance_h=.5, // horizontal tolerance for the motor protrusion | 47 | protrusion_tolerance_h=.5, // horizontal tolerance for the motor protrusion |
48 | protrusion_tolerance_v=.5, // vertical tolerance for the motor protrusion | 48 | protrusion_tolerance_v=.5, // vertical tolerance for the motor protrusion |
49 | mount_screw_d_tolerance=.4, | 49 | mount_screw_d_tolerance=.4, |
50 | idler_v_tolerance=.5, | 50 | idler_v_tolerance=.5, |
51 | knob_bore_d_tolerance=.6, | 51 | knob_bore_d_tolerance=.6, |
52 | 52 | ||
53 | what="lever", | 53 | what="lever", |
54 | left=false, | 54 | left=false, |
55 | vitamins = true | 55 | vitamins = true, |
56 | supports = false | ||
56 | ) { | 57 | ) { |
57 | lever_shell = mount_screwhead_h+0.5; | 58 | lever_shell = mount_screwhead_h+0.5; |
58 | lever_thickness=max(spring_d+layer_height*8,idler_h+idler_v_tolerance+2*lever_shell); | 59 | lever_thickness=max(spring_d+layer_height*8,idler_h+idler_v_tolerance+2*lever_shell); |
59 | lsd = idler_d-idler_clearance*2; | 60 | lsd = idler_d-idler_clearance*2; |
60 | longwing=gearbox_d/2+spring_d/2+lsd/2; | 61 | longwing=gearbox_d/2+spring_d/2+lsd/2; |
61 | h_ = (pulley_d+idler_d)/(2*sqrt(2)); | 62 | h_ = (pulley_d+idler_d)/(2*sqrt(2)); |
62 | ri = sqrt( pow(h_,2) + pow(mount_d/2-h_,2) ); | 63 | ri = sqrt( pow(h_,2) + pow(mount_d/2-h_,2) ); |
63 | spring_dl = idler_travel*longwing/ri; | 64 | spring_dl = idler_travel*longwing/ri; |
64 | 65 | ||
65 | filament_elevation=protrusion_h+pulley_elevation+teeth_elevation; | 66 | filament_elevation=protrusion_h+pulley_elevation+teeth_elevation; |
66 | ls_z = filament_elevation; // leverspace mid-z | 67 | ls_z = filament_elevation; // leverspace mid-z |
67 | body_h = max(protrusion_h+bore_l,mount_screw_l-mounthole_depth/2+mount_screwhead_h,ls_z*2); | 68 | body_h = max(protrusion_h+bore_l,mount_screw_l-mounthole_depth/2+mount_screwhead_h,ls_z*2); |
68 | ls_h = lever_thickness+lever_v_clearance; // leverspace height | 69 | ls_h = lever_thickness+lever_v_clearance; // leverspace height |
69 | 70 | ||
70 | module mirrorleft() { | 71 | module mirrorleft() { |
71 | mirror([left?0:1,0,0]) children(); | 72 | mirror([left?0:1,0,0]) children(); |
72 | } | 73 | } |
73 | module place_idler() { | 74 | module place_idler() { |
74 | rotate([0,0,45]) | 75 | rotate([0,0,45]) |
75 | translate([(pulley_d+idler_d)/2,0,0]) | 76 | translate([(pulley_d+idler_d)/2,0,0]) |
76 | children(); | 77 | children(); |
77 | } | 78 | } |
78 | module finger_indent(d=lever_thickness,depth/*=1*/,r/*=15*/) { | 79 | module finger_indent(d=lever_thickness,depth/*=1*/,r/*=15*/) { |
79 | if(depth) { | 80 | if(depth) { |
@@ -124,50 +125,49 @@ module the_extruder( | |||
124 | place_idler() | 125 | place_idler() |
125 | cylinder(d=lsd,h=lever_thickness,center=true,$fn=60); | 126 | cylinder(d=lsd,h=lever_thickness,center=true,$fn=60); |
126 | translate([mount_d/2,0,0]) | 127 | translate([mount_d/2,0,0]) |
127 | cylinder(d=lsd,h=lever_thickness,center=true,$fn=60); | 128 | cylinder(d=lsd,h=lever_thickness,center=true,$fn=60); |
128 | }//hull | 129 | }//hull |
129 | hull() { | 130 | hull() { |
130 | translate([mount_d/2,0,0]) | 131 | translate([mount_d/2,0,0]) |
131 | cylinder(d=lsd,h=lever_thickness,center=true,$fn=60); | 132 | cylinder(d=lsd,h=lever_thickness,center=true,$fn=60); |
132 | translate([mount_d/2,-longwing,0]) rotate([0,90,0]) | 133 | translate([mount_d/2,-longwing,0]) rotate([0,90,0]) |
133 | cylinder(d=lever_thickness,h=lsd,center=true,$fn=60); | 134 | cylinder(d=lever_thickness,h=lsd,center=true,$fn=60); |
134 | }//hull | 135 | }//hull |
135 | }//union | 136 | }//union |
136 | 137 | ||
137 | // filament path | 138 | // filament path |
138 | place_idler() translate([-(idler_d+filament_path_d)/2,0,0]) rotate([90,0,0]) { | 139 | place_idler() translate([-(idler_d+filament_path_d)/2,0,0]) rotate([90,0,0]) { |
139 | cylinder(d=filament_path_d,h=3*gearbox_d,center=true,$fn=30); | 140 | cylinder(d=filament_path_d,h=3*gearbox_d,center=true,$fn=30); |
140 | translate([0,-filament_path_d/2/sqrt(2),0]) rotate([0,0,45]) | 141 | translate([0,-filament_path_d/2/sqrt(2),0]) rotate([0,0,45]) |
141 | cube(size=[filament_path_d/2,filament_path_d/2,3*gearbox_d],center=true); | 142 | cube(size=[filament_path_d/2,filament_path_d/2,3*gearbox_d],center=true); |
142 | } | 143 | } |
143 | 144 | ||
144 | // idler space and mounting hole | 145 | // idler space and mounting hole |
145 | place_idler() { | 146 | place_idler() { |
146 | difference() { | 147 | difference() { |
147 | cylinder(d=idler_d+idler_clearance*2,h=idler_h+idler_v_tolerance,center=true,$fn=60); | 148 | cylinder(d=idler_d+idler_clearance*2,h=idler_h+idler_v_tolerance,center=true,$fn=60); |
148 | // supports | 149 | if(supports) for(y=[-lsd/2+extrusion_width:(lsd-2*extrusion_width)/3:lsd/2-extrusion_width]) |
149 | for(y=[-lsd/2+extrusion_width:(lsd-2*extrusion_width)/3:lsd/2-extrusion_width]) | ||
150 | translate([-lsd/2-1,y-extrusion_width/2,-idler_h/2-idler_v_tolerance/2-1]) | 150 | translate([-lsd/2-1,y-extrusion_width/2,-idler_h/2-idler_v_tolerance/2-1]) |
151 | cube(size=[lsd+2,extrusion_width,idler_h+idler_v_tolerance+2]); | 151 | cube(size=[lsd+2,extrusion_width,idler_h+idler_v_tolerance+2]); |
152 | } | 152 | } |
153 | cylinder(d=mount_screw_d+mount_screw_d_tolerance,h=lever_thickness+2,center=true,$fn=30); | 153 | cylinder(d=mount_screw_d+mount_screw_d_tolerance,h=lever_thickness+2,center=true,$fn=30); |
154 | translate([0,0,lever_thickness/2-mount_screwhead_h]) | 154 | translate([0,0,lever_thickness/2-mount_screwhead_h]) |
155 | cylinder(d=mount_screwhead_d,h=mount_screwhead_h+1,$fn=2*PI*mount_screwhead_d); | 155 | cylinder(d=mount_screwhead_d,h=mount_screwhead_h+1,$fn=2*PI*mount_screwhead_d); |
156 | } | 156 | } |
157 | // mounting screw hole | 157 | // mounting screw hole |
158 | translate([mount_d/2,0,0]) | 158 | translate([mount_d/2,0,0]) |
159 | cylinder(d=mount_screw_d+mount_screw_d_tolerance,h=lever_thickness+2,center=true,$fn=2*PI*mount_screw_d); | 159 | cylinder(d=mount_screw_d+mount_screw_d_tolerance,h=lever_thickness+2,center=true,$fn=2*PI*mount_screw_d); |
160 | 160 | ||
161 | // lever end | 161 | // lever end |
162 | translate([mount_d/2,0,0]) rotate([0,90,0]) { | 162 | translate([mount_d/2,0,0]) rotate([0,90,0]) { |
163 | translate([0,-longwing,lsd/2]) finger_indent(d=lever_thickness-1,r=15); | 163 | translate([0,-longwing,lsd/2]) finger_indent(d=lever_thickness-1,r=15); |
164 | translate([0,-longwing,0]) | 164 | translate([0,-longwing,0]) |
165 | mirror([0,0,1]) | 165 | mirror([0,0,1]) |
166 | difference() { | 166 | difference() { |
167 | cylinder(d=spring_d+spring_d_clearance,h=lsd,$fn=2*PI*spring_d); | 167 | cylinder(d=spring_d+spring_d_clearance,h=lsd,$fn=2*PI*spring_d); |
168 | sphere(d=spring_d*3/4,$fn=PI*spring_d); | 168 | sphere(d=spring_d*3/4,$fn=PI*spring_d); |
169 | } | 169 | } |
170 | }//rotate-translate | 170 | }//rotate-translate |
171 | }//difference | 171 | }//difference |
172 | // bridging patch | 172 | // bridging patch |
173 | place_idler() | 173 | place_idler() |
@@ -253,49 +253,49 @@ module the_extruder( | |||
253 | 253 | ||
254 | rotate([0,0,-45]) | 254 | rotate([0,0,-45]) |
255 | translate([0,0,ls_z-ls_h/2]) | 255 | translate([0,0,ls_z-ls_h/2]) |
256 | cube(size=[gearbox_d,gearbox_d,lever_thickness+lever_v_clearance]); | 256 | cube(size=[gearbox_d,gearbox_d,lever_thickness+lever_v_clearance]); |
257 | translate([0,0,ls_z-ls_h/2]) { | 257 | translate([0,0,ls_z-ls_h/2]) { |
258 | translate([mount_screwhead_d/2,0,0]) | 258 | translate([mount_screwhead_d/2,0,0]) |
259 | mirror([0,1,0]) | 259 | mirror([0,1,0]) |
260 | cube(size=[gearbox_d,gearbox_d/2+1,lever_thickness+lever_v_clearance]); | 260 | cube(size=[gearbox_d,gearbox_d/2+1,lever_thickness+lever_v_clearance]); |
261 | } | 261 | } |
262 | //translate([-mount_d/2,-longwing,filament_elevation]) | 262 | //translate([-mount_d/2,-longwing,filament_elevation]) |
263 | translate([mount_d/2,-longwing,filament_elevation]) | 263 | translate([mount_d/2,-longwing,filament_elevation]) |
264 | rotate([0,-90,0]) difference() { | 264 | rotate([0,-90,0]) difference() { |
265 | cylinder(d=spring_d+spring_d_clearance,h=spring_lc+spring_dl,$fn=PI*spring_d); | 265 | cylinder(d=spring_d+spring_d_clearance,h=spring_lc+spring_dl,$fn=PI*spring_d); |
266 | translate([0,0,spring_lc+spring_dl]) sphere(d=spring_d*3/4,$fn=PI*spring_d); | 266 | translate([0,0,spring_lc+spring_dl]) sphere(d=spring_d*3/4,$fn=PI*spring_d); |
267 | } | 267 | } |
268 | //sphere(d=spring_d*3/4,$fn=PI*spring_d); | 268 | //sphere(d=spring_d*3/4,$fn=PI*spring_d); |
269 | *difference() { | 269 | *difference() { |
270 | // spring support | 270 | // spring support |
271 | translate([0,-longwing,filament_elevation]) | 271 | translate([0,-longwing,filament_elevation]) |
272 | sphere(d=spring_d*3/4,$fn=PI*spring_d); | 272 | sphere(d=spring_d*3/4,$fn=PI*spring_d); |
273 | } | 273 | } |
274 | 274 | ||
275 | }//difference | 275 | }//difference |
276 | 276 | ||
277 | intersection() { | 277 | if(supports) intersection() { |
278 | difference() { | 278 | difference() { |
279 | translate([0,0,ls_z-ls_h/2-epsilon]) | 279 | translate([0,0,ls_z-ls_h/2-epsilon]) |
280 | cylinder(d=gearbox_d,h=ls_h+2*epsilon,$fn=2*PI*gearbox_d); | 280 | cylinder(d=gearbox_d,h=ls_h+2*epsilon,$fn=2*PI*gearbox_d); |
281 | cylinder(d=pulley_d+pulley_clearance,h=body_h+1,$fn=2*PI*(pulley_d+pulley_clearance)); | 281 | cylinder(d=pulley_d+pulley_clearance,h=body_h+1,$fn=2*PI*(pulley_d+pulley_clearance)); |
282 | } | 282 | } |
283 | // supports | 283 | // supports |
284 | // TODO: hardcoded stuff below… | 284 | // TODO: hardcoded stuff below… |
285 | if(false) { // parallel | 285 | if(false) { // parallel |
286 | for(y=[-gearbox_d:4:gearbox_d]) | 286 | for(y=[-gearbox_d:4:gearbox_d]) |
287 | translate([0,y-extrusion_width/2,0]) | 287 | translate([0,y-extrusion_width/2,0]) |
288 | cube(size=[gearbox_d,extrusion_width,body_h]); | 288 | cube(size=[gearbox_d,extrusion_width,body_h]); |
289 | }else{ // radial | 289 | }else{ // radial |
290 | for(zr=[-65:(65+50)/7:50]) | 290 | for(zr=[-65:(65+50)/7:50]) |
291 | rotate([0,0,zr]) translate([0,-extrusion_width/2,0]) | 291 | rotate([0,0,zr]) translate([0,-extrusion_width/2,0]) |
292 | cube(size=[gearbox_d,extrusion_width,body_h]); | 292 | cube(size=[gearbox_d,extrusion_width,body_h]); |
293 | } | 293 | } |
294 | } | 294 | } |
295 | 295 | ||
296 | }//body module | 296 | }//body module |
297 | 297 | ||
298 | module knob() { | 298 | module knob() { |
299 | ch = knob_indent_d/2; | 299 | ch = knob_indent_d/2; |
300 | translate([0,0,body_h+epsilon]) { | 300 | translate([0,0,body_h+epsilon]) { |
301 | mirror([0,0,1]) translate([0,0,-epsilon]) { | 301 | mirror([0,0,1]) translate([0,0,-epsilon]) { |