summaryrefslogtreecommitdiff
Unidiff
Diffstat (more/less context) (ignore whitespace changes)
-rw-r--r--another.scad13
1 files changed, 12 insertions, 1 deletions
diff --git a/another.scad b/another.scad
index bb67dea..297c1fc 100644
--- a/another.scad
+++ b/another.scad
@@ -51,49 +51,50 @@ module the_extruder(
51 // empty spaces 51 // empty spaces
52 idler_travel = 3, // how far should idler travel when pressed 52 idler_travel = 3, // how far should idler travel when pressed
53 idler_clearance=1, 53 idler_clearance=1,
54 pulley_d_clearance=2, 54 pulley_d_clearance=2,
55 pulley_small_d_clearance=0.5, 55 pulley_small_d_clearance=0.5,
56 lever_v_clearance=.7, // vertical clearance for the lever 56 lever_v_clearance=.7, // vertical clearance for the lever
57 spring_d_clearance=1, 57 spring_d_clearance=1,
58 protrusion_tolerance_h=.5, // horizontal tolerance for the motor protrusion 58 protrusion_tolerance_h=.5, // horizontal tolerance for the motor protrusion
59 protrusion_tolerance_v=.5, // vertical tolerance for the motor protrusion 59 protrusion_tolerance_v=.5, // vertical tolerance for the motor protrusion
60 mount_screw_d_tolerance=.4, 60 mount_screw_d_tolerance=.4,
61 idler_v_tolerance=.5, 61 idler_v_tolerance=.5,
62 knob_bore_d_tolerance=.6, 62 knob_bore_d_tolerance=.6,
63 st_nut_h_tolerance=.2, 63 st_nut_h_tolerance=.2,
64 st_nut_d_tolerance=.2,/* TODO: make it st_nut_w_tolerance */ 64 st_nut_d_tolerance=.2,/* TODO: make it st_nut_w_tolerance */
65 st_screw_d_tolerance=.5, 65 st_screw_d_tolerance=.5,
66 st_split_w_tolerance = .3, 66 st_split_w_tolerance = .3,
67 67
68 min_z_shell = 4*layer_height, // the very minimal shell thickness along z-axis. 68 min_z_shell = 4*layer_height, // the very minimal shell thickness along z-axis.
69 min_xy_shell = 2*extrusion_width, 69 min_xy_shell = 2*extrusion_width,
70 70
71 what="lever", // lever|body|knob|springpad|* 71 what="lever", // lever|body|knob|springpad|*
72 left=false, 72 left=false,
73 vitamins = true, 73 vitamins = true,
74 bridges = true, 74 bridges = true,
75 debug = false 75 debug = false,
76 label = "another"
76) { 77) {
77 fnd = 2*PI; fnr = 2*fnd; 78 fnd = 2*PI; fnr = 2*fnd;
78 79
79 idler_filament_offset = filament_path_d/2; // -filament_offset; 80 idler_filament_offset = filament_path_d/2; // -filament_offset;
80 lever_shell = mount_screwhead_h+0.5; 81 lever_shell = mount_screwhead_h+0.5;
81 lever_thickness=max(spring_d+spring_d_clearance+layer_height*8,idler_h+idler_v_tolerance+2*lever_shell); 82 lever_thickness=max(spring_d+spring_d_clearance+layer_height*8,idler_h+idler_v_tolerance+2*lever_shell);
82 lsd = idler_d-idler_clearance*2; // the diameter of lever thingie 83 lsd = idler_d-idler_clearance*2; // the diameter of lever thingie
83 longwing=(mount_d+mount_screw_d+mount_screw_d_tolerance+spring_d+spring_d_clearance)/2+min_xy_shell; 84 longwing=(mount_d+mount_screw_d+mount_screw_d_tolerance+spring_d+spring_d_clearance)/2+min_xy_shell;
84 shortwing = let(a=mount_d/2,c=(pulley_d+idler_d)/2/sqrt(2)) 85 shortwing = let(a=mount_d/2,c=(pulley_d+idler_d)/2/sqrt(2))
85 sqrt(c*c+pow(a-c,2)); 86 sqrt(c*c+pow(a-c,2));
86 longwing_travel = idler_travel*longwing/shortwing; 87 longwing_travel = idler_travel*longwing/shortwing;
87 h_ = (pulley_d+idler_d)/(2*sqrt(2)); 88 h_ = (pulley_d+idler_d)/(2*sqrt(2));
88 ri = sqrt( pow(h_,2) + pow(mount_d/2-h_,2) ); 89 ri = sqrt( pow(h_,2) + pow(mount_d/2-h_,2) );
89 spring_dl = idler_travel*longwing/ri; 90 spring_dl = idler_travel*longwing/ri;
90 // finger and spring support 91 // finger and spring support
91 fsw = gearbox_d-(gearbox_d-mount_d)/2-max(spring_lc,longwing_travel+(gearbox_d-mount_d)/2); 92 fsw = gearbox_d-(gearbox_d-mount_d)/2-max(spring_lc,longwing_travel+(gearbox_d-mount_d)/2);
92 93
93 mount_min_depth = mounthole_min_depth ? mounthole_min_depth : mounthole_depth-1; 94 mount_min_depth = mounthole_min_depth ? mounthole_min_depth : mounthole_depth-1;
94 mount_max_depth = mounthole_max_depth ? mounthole_max_depth : mounthole_depth+1; 95 mount_max_depth = mounthole_max_depth ? mounthole_max_depth : mounthole_depth+1;
95 filament_elevation=protrusion_h+pulley_elevation+teeth_elevation; 96 filament_elevation=protrusion_h+pulley_elevation+teeth_elevation;
96 ls_z = filament_elevation; // leverspace mid-z 97 ls_z = filament_elevation; // leverspace mid-z
97 ls_h = lever_thickness+lever_v_clearance; // leverspace height 98 ls_h = lever_thickness+lever_v_clearance; // leverspace height
98 mount_depth = mount_screw_l - (ls_z+ls_h/2+min_z_shell); 99 mount_depth = mount_screw_l - (ls_z+ls_h/2+min_z_shell);
99 body_h = max(protrusion_h+bore_l,mount_screw_l-mount_depth+mount_screwhead_h+min_z_shell,ls_z*2); 100 body_h = max(protrusion_h+bore_l,mount_screw_l-mount_depth+mount_screwhead_h+min_z_shell,ls_z*2);
@@ -347,48 +348,58 @@ module the_extruder(
347 cylinder(d=gearbox_d-mount_d,h=ls_h+2,center=true,$fn=fnd*(gearbox_d-mount_d)); 348 cylinder(d=gearbox_d-mount_d,h=ls_h+2,center=true,$fn=fnd*(gearbox_d-mount_d));
348 }//difference translate 349 }//difference translate
349 350
350 // spring tensioner 351 // spring tensioner
351 translate([-gearbox_d/2,-longwing,ls_z]) rotate([0,-90,0]) { 352 translate([-gearbox_d/2,-longwing,ls_z]) rotate([0,-90,0]) {
352 mirror([0,0,1]) { 353 mirror([0,0,1]) {
353 translate([0,0,st_thickshell]) 354 translate([0,0,st_thickshell])
354 hull() for(o=[0,spring_d]) translate([0,-o,0]) 355 hull() for(o=[0,spring_d]) translate([0,-o,0])
355 rotate([0,0,30]) 356 rotate([0,0,30])
356 cylinder(d=st_nut_d+st_nut_d_tolerance,h=st_nut_h+st_nut_h_tolerance,$fn=6); 357 cylinder(d=st_nut_d+st_nut_d_tolerance,h=st_nut_h+st_nut_h_tolerance,$fn=6);
357 translate([0,0,-1]) cylinder(d=st_screw_d+st_screw_d_tolerance,h=fsw+2,$fn=fnd*(st_screw_d+st_screw_d_tolerance)); 358 translate([0,0,-1]) cylinder(d=st_screw_d+st_screw_d_tolerance,h=fsw+2,$fn=fnd*(st_screw_d+st_screw_d_tolerance));
358 bigd = spring_d+spring_d_clearance; 359 bigd = spring_d+spring_d_clearance;
359 hf = (bigd-st_screw_d-st_screw_d_tolerance)/2; 360 hf = (bigd-st_screw_d-st_screw_d_tolerance)/2;
360 translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell-epsilon]) { 361 translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell-epsilon]) {
361 cylinder(d1=st_screw_d+st_screw_d_tolerance,d2=bigd, 362 cylinder(d1=st_screw_d+st_screw_d_tolerance,d2=bigd,
362 h=hf+epsilon, $fn=fnd*bigd); 363 h=hf+epsilon, $fn=fnd*bigd);
363 translate([0,-(st_thinshell+st_split_w_tolerance)/2,0]) 364 translate([0,-(st_thinshell+st_split_w_tolerance)/2,0])
364 cube(size=[body_h-ls_z+1,st_thinshell+st_split_w_tolerance,fsw+1]); 365 cube(size=[body_h-ls_z+1,st_thinshell+st_split_w_tolerance,fsw+1]);
365 }//translate 366 }//translate
366 translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+hf-epsilon]) 367 translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+hf-epsilon])
367 cylinder(d=bigd,h=fsw+1,$fn=fnd*bigd); 368 cylinder(d=bigd,h=fsw+1,$fn=fnd*bigd);
368 }//mirror 369 }//mirror
369 }//translate 370 }//translate
370 371
372 // label
373 label_thickness = 2*layer_height;
374 label_len = len(label);
375 labelspace = [gearbox_d/2-mount_screwhead_d/2-min_xy_shell,longwing-(mount_screwhead_d-st_thinshell-st_split_w_tolerance)/2-2*min_xy_shell-mount_d/2];
376 translate([0,0,body_h-label_thickness])
377 linear_extrude(height=label_thickness+epsilon,convexity=64)
378 translate([-mount_screwhead_d/2-min_xy_shell-labelspace.x/2,-longwing+(st_thinshell+st_split_w_tolerance)/2+min_xy_shell+labelspace.y/2])
379 mirror([left?0:1,0])
380 text(text=label,size=labelspace.x/label_len,halign="center",valign="center",font="Arial Black");
381
371 }//difference 382 }//difference
372 383
373 }//body module 384 }//body module
374 385
375 module springpad() { 386 module springpad() {
376 smalld=st_screw_d+st_screw_d_tolerance+min_xy_shell; 387 smalld=st_screw_d+st_screw_d_tolerance+min_xy_shell;
377 bigd = spring_d+spring_d_clearance/2; 388 bigd = spring_d+spring_d_clearance/2;
378 hf = (bigd-smalld)/2; 389 hf = (bigd-smalld)/2;
379 h = hf*3.5; 390 h = hf*3.5;
380 translate([-gearbox_d/2+st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+1,-longwing,filament_elevation]) 391 translate([-gearbox_d/2+st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+1,-longwing,filament_elevation])
381 rotate([0,90,0]) difference() { 392 rotate([0,90,0]) difference() {
382 union() { 393 union() {
383 cylinder(d1=smalld,d2=bigd,h=hf,$fn=fnd*bigd); 394 cylinder(d1=smalld,d2=bigd,h=hf,$fn=fnd*bigd);
384 translate([0,0,hf-epsilon]) 395 translate([0,0,hf-epsilon])
385 cylinder(d=bigd,h=h-hf,$fn=fnd*bigd); 396 cylinder(d=bigd,h=h-hf,$fn=fnd*bigd);
386 translate([0,0,h]) 397 translate([0,0,h])
387 sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4); 398 sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4);
388 l = body_h-ls_z; 399 l = body_h-ls_z;
389 w = st_thinshell; 400 w = st_thinshell;
390 hull() translate([0,-st_thinshell/2,0]) mirror([1,0,0]) { 401 hull() translate([0,-st_thinshell/2,0]) mirror([1,0,0]) {
391 translate([0,0,w]) 402 translate([0,0,w])
392 cube(size=[l,st_thinshell,w]); 403 cube(size=[l,st_thinshell,w]);
393 cube(size=[l-w,st_thinshell,2*w]); 404 cube(size=[l-w,st_thinshell,2*w]);
394 } 405 }