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-rw-r--r--another.scad4
1 files changed, 2 insertions, 2 deletions
diff --git a/another.scad b/another.scad
index 83a4e43..4842e1b 100644
--- a/another.scad
+++ b/another.scad
@@ -1,545 +1,545 @@
1draft=true; 1draft=true;
2layer_height=0.2; extrusion_width=0.4; 2layer_height=0.2; extrusion_width=0.4;
3epsilon=0.01; 3epsilon=0.01;
4$fs=0.0125; 4$fs=0.0125;
5 5
6use <pushfittery.scad>; 6use <pushfittery.scad>;
7include <pushfit_data.scad>; 7include <pushfit_data.scad>;
8include <pulley_data.scad>; 8include <pulley_data.scad>;
9 9
10module the_extruder( 10module the_extruder(
11 // motor properties 11 // motor properties
12 gearbox_d = 36, 12 gearbox_d = 36,
13 mount_d = 28, // the distance between opposite mounting holes 13 mount_d = 28, // the distance between opposite mounting holes
14 mounthole_depth = 5, 14 mounthole_depth = 5,
15 mounthole_min_depth = 3, mounthole_max_depth = 4, 15 mounthole_min_depth = 3, mounthole_max_depth = 4,
16 protrusion_d = 22, protrusion_h = 2.2, // the dimensions of the protrusion on top of gearbox 16 protrusion_d = 22, protrusion_h = 2.2, // the dimensions of the protrusion on top of gearbox
17 bore_d = 8, bore_l = 17.6, 17 bore_d = 8, bore_l = 17.6,
18 bore_dd = 7, 18 bore_dd = 7,
19 // pulley properties 19 // pulley properties
20 pulley = pulley_e3d, 20 pulley = pulley_e3d,
21 pulley_elevation = 1, // pulley elevation above the protrusion 21 pulley_elevation = 1, // pulley elevation above the protrusion
22 // idler properties 22 // idler properties
23 idler_d = 10, idler_h = 4, idler_id = 3,// idler dimensions: outer and inner diameters and height 23 idler_d = 10, idler_h = 4, idler_id = 3,// idler dimensions: outer and inner diameters and height
24 // spring properties 24 // spring properties
25 spring_d = 10, spring_lc = 9.6, // spring diameter and compressed length 25 spring_d = 10, spring_lc = 9.6, // spring diameter and compressed length
26 // filament path properties 26 // filament path properties
27 filament_d = 1.75, 27 filament_d = 1.75,
28 filament_path_d = 2, 28 filament_path_d = 2,
29 filament_guide_d = 4, // PTFE filament guide diameter 29 filament_guide_d = 4, // PTFE filament guide diameter
30 // knob properties 30 // knob properties
31 knob_h = 10, 31 knob_h = 10,
32 knob_indent_d = 4, 32 knob_indent_d = 4,
33 knob_indents = 12, 33 knob_indents = 12,
34 knob_v_clearance = 1, 34 knob_v_clearance = 1,
35 // spring tensioner 35 // spring tensioner
36 st_nut_d = 9, st_nut_h = 4, 36 st_nut_d = 9, st_nut_h = 4,
37 st_screw_d = 5, st_screw_l = 16, 37 st_screw_d = 5, st_screw_l = 16,
38 st_thickshell = 8*extrusion_width, st_thinshell = 2*extrusion_width, 38 st_thickshell = 8*extrusion_width, st_thinshell = 2*extrusion_width,
39 st_split_w = 4*extrusion_width, 39 st_split_w = 4*extrusion_width,
40 40
41 // screw it 41 // screw it
42 mount_screw_d = 3.1, mount_screw_l = 20, 42 mount_screw_d = 3.1, mount_screw_l = 20,
43 mount_screwhead_d=6, mount_screwhead_h=3, 43 mount_screwhead_d=6, mount_screwhead_h=3,
44 idler_screw_d = 3, 44 idler_screw_d = 3,
45 idler_screwhead_d=6, idler_screwhead_h=3, 45 idler_screwhead_d=6, idler_screwhead_h=3,
46 46
47 pf = pushfit_metal, 47 pf = pushfit_metal,
48 pf_shell = max(3*layer_height,3*extrusion_width), 48 pf_shell = max(3*layer_height,3*extrusion_width),
49 49
50 // empty spaces 50 // empty spaces
51 idler_travel = 1.75*2, // how far should idler travel when pressed 51 idler_travel = 1.75*2, // how far should idler travel when pressed
52 idler_clearance=.5, 52 idler_clearance=.5,
53 pulley_small_d_clearance=.5, 53 pulley_small_d_clearance=.5,
54 lever_v_clearance=.7, // vertical clearance for the lever 54 lever_v_clearance=.7, // vertical clearance for the lever
55 spring_d_clearance=1, 55 spring_d_clearance=1,
56 protrusion_tolerance_h=.5, // horizontal tolerance for the motor protrusion 56 protrusion_tolerance_h=.5, // horizontal tolerance for the motor protrusion
57 protrusion_tolerance_v=.5, // vertical tolerance for the motor protrusion 57 protrusion_tolerance_v=.5, // vertical tolerance for the motor protrusion
58 mount_screw_d_tolerance=.4, 58 mount_screw_d_tolerance=.4,
59 idler_v_tolerance=.5, 59 idler_v_tolerance=.5,
60 knob_bore_d_tolerance=.6, 60 knob_bore_d_tolerance=.6,
61 st_nut_h_tolerance=.2, 61 st_nut_h_tolerance=.2,
62 st_nut_d_tolerance=.2,/* TODO: make it st_nut_w_tolerance */ 62 st_nut_d_tolerance=.2,/* TODO: make it st_nut_w_tolerance */
63 st_screw_d_tolerance=.5, 63 st_screw_d_tolerance=.5,
64 st_split_w_tolerance = .3, 64 st_split_w_tolerance = .3,
65 65
66 min_z_shell = 4*layer_height, // the very minimal shell thickness along z-axis. 66 min_z_shell = 4*layer_height, // the very minimal shell thickness along z-axis.
67 min_xy_shell = 2*extrusion_width, 67 min_xy_shell = 2*extrusion_width,
68 68
69 body_label = "another", body_label_thickness = layer_height, 69 body_label = "another", body_label_thickness = layer_height,
70 knob_label = "another", knob_label_thickness = 2*layer_height, knob_label_size=undef, 70 knob_label = "another", knob_label_thickness = 2*layer_height, knob_label_size=undef,
71 71
72 what="lever", // lever|body|knob|springpad|* 72 what="lever", // lever|body|knob|springpad|*
73 left=false, 73 left=false,
74 vitamins = true, 74 vitamins = true,
75 bridges = true, 75 bridges = true,
76 debug = false, 76 debug = false,
77) { 77) {
78 fnd = 2*PI; fnr = 2*fnd; 78 fnd = 2*PI; fnr = 2*fnd;
79 function lu(m,k) = m[search([k],m)[0]][1]; 79 function lu(m,k) = m[search([k],m)[0]][1];
80 80
81 pulley_d = lu(pulley,"d"); 81 pulley_d = lu(pulley,"d");
82 pulley_h = lu(pulley,"h"); 82 pulley_h = lu(pulley,"h");
83 teeth_elevation = lu(pulley,"fe"); 83 teeth_elevation = lu(pulley,"fe");
84 filament_offset = lu(pulley,"g")+filament_d/2; 84 filament_offset = lu(pulley,"g")+filament_d/2;
85 pulley_d_clearance = lu(pulley,"ssrc")*2; 85 pulley_d_clearance = lu(pulley,"ssrc")*2;
86 86
87 sp_ch = st_split_w; 87 sp_ch = st_split_w;
88 88
89 idler_filament_offset = filament_path_d/2; 89 idler_filament_offset = filament_path_d/2;
90 lever_shell = mount_screwhead_h+0.5; 90 lever_shell = mount_screwhead_h+0.5;
91 lever_thickness=max(spring_d+spring_d_clearance+layer_height*8,idler_h+idler_v_tolerance+2*lever_shell); 91 lever_thickness=max(spring_d+spring_d_clearance+layer_height*8,idler_h+idler_v_tolerance+2*lever_shell);
92 lsd = min(gearbox_d-mount_d,idler_d-idler_clearance*2); // the diameter of lever thingie 92 lsd = min(gearbox_d-mount_d,idler_d-idler_clearance*2); // the diameter of lever thingie
93 longwing=(mount_d+mount_screw_d+mount_screw_d_tolerance+spring_d+spring_d_clearance)/2+min_xy_shell; 93 longwing=(mount_d+mount_screw_d+mount_screw_d_tolerance+spring_d+spring_d_clearance)/2+min_xy_shell;
94 shortwing = let(a=mount_d/2,c=(pulley_d+idler_d)/2/sqrt(2)) 94 shortwing = let(a=mount_d/2,c=(pulley_d+idler_d)/2/sqrt(2))
95 sqrt(c*c+pow(a-c,2)); 95 sqrt(c*c+pow(a-c,2));
96 longwing_travel = idler_travel*longwing/shortwing; 96 longwing_travel = idler_travel*longwing/shortwing;
97 h_ = (pulley_d+idler_d)/(2*sqrt(2)); 97 h_ = (pulley_d+idler_d)/(2*sqrt(2));
98 ri = sqrt( pow(h_,2) + pow(mount_d/2-h_,2) ); 98 ri = sqrt( pow(h_,2) + pow(mount_d/2-h_,2) );
99 spring_dl = idler_travel*longwing/ri; 99 spring_dl = idler_travel*longwing/ri;
100 // finger and spring support width 100 // finger and spring support width
101 fsw = gearbox_d-(gearbox_d-mount_d)/2-max(spring_lc,longwing_travel+(gearbox_d-mount_d)/2); 101 fsw = gearbox_d-(gearbox_d-mount_d)/2-max(spring_lc,longwing_travel+(gearbox_d-mount_d)/2);
102 102
103 mount_min_depth = mounthole_min_depth ? mounthole_min_depth : mounthole_depth-1; 103 mount_min_depth = mounthole_min_depth ? mounthole_min_depth : mounthole_depth-1;
104 mount_max_depth = mounthole_max_depth ? mounthole_max_depth : mounthole_depth+1; 104 mount_max_depth = mounthole_max_depth ? mounthole_max_depth : mounthole_depth+1;
105 filament_elevation=protrusion_h+pulley_elevation+teeth_elevation; 105 filament_elevation=protrusion_h+pulley_elevation+teeth_elevation;
106 ls_z = filament_elevation; // leverspace mid-z 106 ls_z = filament_elevation; // leverspace mid-z
107 ls_h = lever_thickness+lever_v_clearance; // leverspace height 107 ls_h = lever_thickness+lever_v_clearance; // leverspace height
108 mount_depth = mount_screw_l - (ls_z+ls_h/2+min_z_shell); 108 mount_depth = mount_screw_l - (ls_z+ls_h/2+min_z_shell);
109 body_h = max(protrusion_h+bore_l,mount_screw_l-mount_depth+mount_screwhead_h+min_z_shell,ls_z*2); 109 body_h = max(protrusion_h+bore_l,mount_screw_l-mount_depth+mount_screwhead_h+min_z_shell,ls_z*2);
110 echo("mount depth",mount_depth); 110 echo("mount depth",mount_depth);
111 111
112 pf_offset = mount_d/sqrt(2)/2+mount_screw_d/2+min_xy_shell; 112 pf_offset = mount_d/sqrt(2)/2+mount_screw_d/2+min_xy_shell;
113 113
114 module teardrop(r,d,h,center=false,angle=45) { 114 module teardrop(r,d,h,center=false,angle=45) {
115 dd = d ? d : (2*r); 115 dd = d ? d : (2*r);
116 $fn = dd*fnd; 116 $fn = dd*fnd;
117 cylinder(d=dd,h=h,center=center); 117 cylinder(d=dd,h=h,center=center);
118 if(angle>0) translate([0,0,center?-h/2:0]) 118 if(angle>0) translate([0,0,center?-h/2:0])
119 rotate([0,0,angle]) 119 rotate([0,0,angle])
120 cube(size=[d/2,d/2,h]); 120 cube(size=[d/2,d/2,h]);
121 } 121 }
122 122
123 module mirrorleft() { 123 module mirrorleft() {
124 mirror([left?0:1,0,0]) children(); 124 mirror([left?0:1,0,0]) children();
125 } 125 }
126 module place_idler() { 126 module place_idler() {
127 rotate([0,0,45]) 127 rotate([0,0,45])
128 translate([(pulley_d+idler_d)/2,0,0]) 128 translate([(pulley_d+idler_d)/2,0,0])
129 children(); 129 children();
130 } 130 }
131 module finger_indent(d=lever_thickness,depth/*=1*/,r/*=15*/) { 131 module finger_indent(d=lever_thickness,depth/*=1*/,r/*=15*/) {
132 if(depth) { 132 if(depth) {
133 hh = (-4*pow(depth,2)+pow(d,2))/(8*depth); 133 hh = (-4*pow(depth,2)+pow(d,2))/(8*depth);
134 rr = depth+hh; 134 rr = depth+hh;
135 translate([0,0,hh]) sphere(r=rr,$fn=fnr*rr); 135 translate([0,0,hh]) sphere(r=rr,$fn=fnr*rr);
136 }else if(r) { 136 }else if(r) {
137 hh=sqrt(pow(r,2)-pow(d,2)/4); 137 hh=sqrt(pow(r,2)-pow(d,2)/4);
138 translate([0,0,hh]) sphere(r=r,$fn=fnr*r); 138 translate([0,0,hh]) sphere(r=r,$fn=fnr*r);
139 } 139 }
140 } 140 }
141 141
142 % if(vitamins) mirrorleft() { 142 % if(vitamins) mirrorleft() {
143 translate([0,0,-epsilon]) mirror([0,0,1]) cylinder(d=gearbox_d,h=1,$fn=60); 143 translate([0,0,-epsilon]) mirror([0,0,1]) cylinder(d=gearbox_d,h=1,$fn=60);
144 for(zr=[0:90:359]) rotate([0,0,zr]) translate([mount_d/2,0,0]) 144 for(zr=[0:90:359]) rotate([0,0,zr]) translate([mount_d/2,0,0])
145 cylinder(d=mount_screw_d,h=20,$fn=30); 145 cylinder(d=mount_screw_d,h=20,$fn=30);
146 translate([0,0,-epsilon]) cylinder(d=protrusion_d,h=protrusion_h,$fn=30); 146 translate([0,0,-epsilon]) cylinder(d=protrusion_d,h=protrusion_h,$fn=30);
147 translate([0,0,protrusion_h]) { 147 translate([0,0,protrusion_h]) {
148 difference() { 148 difference() {
149 cylinder(d=bore_d,h=bore_l,$fn=30); 149 cylinder(d=bore_d,h=bore_l,$fn=30);
150 translate([-bore_d/2-1,bore_dd-bore_d/2,-1]) 150 translate([-bore_d/2-1,bore_dd-bore_d/2,-1])
151 cube([bore_d+2,bore_d/2,bore_l+2]); 151 cube([bore_d+2,bore_d/2,bore_l+2]);
152 } 152 }
153 translate([0,0,pulley_elevation]) { 153 translate([0,0,pulley_elevation]) {
154 cylinder(d=pulley_d,h=pulley_h,$fn=30); 154 cylinder(d=pulley_d,h=pulley_h,$fn=30);
155 translate([0,0,teeth_elevation]) { 155 translate([0,0,teeth_elevation]) {
156 place_idler() { 156 place_idler() {
157 cylinder(d=idler_d,h=idler_h,center=true,$fn=30); 157 cylinder(d=idler_d,h=idler_h,center=true,$fn=30);
158 cylinder(d=idler_screw_d,h=lever_thickness+2,center=true,$fn=30); 158 cylinder(d=idler_screw_d,h=lever_thickness+2,center=true,$fn=30);
159 }//place idler 159 }//place idler
160 // filament path 160 // filament path
161 rotate([0,0,45]) { 161 rotate([0,0,45]) {
162 translate([pulley_d/2-idler_filament_offset,0,0]) rotate([90,0,0]) { 162 translate([pulley_d/2-idler_filament_offset,0,0]) rotate([90,0,0]) {
163 cylinder(d=filament_d,h=gearbox_d,center=false,$fn=15); 163 cylinder(d=filament_d,h=gearbox_d,center=false,$fn=15);
164 }//rotate translate 164 }//rotate translate
165 translate([pulley_d/2+filament_offset,0,0]) rotate([-90,0,0]) { 165 translate([pulley_d/2+filament_offset,0,0]) rotate([-90,0,0]) {
166 cylinder(d=filament_d,h=gearbox_d,center=false,$fn=15); 166 cylinder(d=filament_d,h=gearbox_d,center=false,$fn=15);
167 translate([0,0,pf_offset]) 167 translate([0,0,pf_offset])
168 pushfit(pf); 168 pushfit(pf);
169 }//rotate translate 169 }//rotate translate
170 }//rotate 170 }//rotate
171 }//translate teeth 171 }//translate teeth
172 }//translate pulley 172 }//translate pulley
173 }//translate protrusion 173 }//translate protrusion
174 // spring tensioner screw 174 // spring tensioner screw
175 translate([-gearbox_d/2,-longwing,ls_z]) 175 translate([-gearbox_d/2,-longwing,ls_z])
176 rotate([0,90,0]) 176 rotate([0,90,0])
177 cylinder(d=st_screw_d,h=st_screw_l); 177 cylinder(d=st_screw_d,h=st_screw_l);
178 }//mirrorleft if(vitamins) 178 }//mirrorleft if(vitamins)
179 179
180 module lever() { 180 module lever() {
181 translate([0,0,protrusion_h+pulley_elevation+teeth_elevation]) { 181 translate([0,0,protrusion_h+pulley_elevation+teeth_elevation]) {
182 difference() { 182 difference() {
183 union() { 183 union() {
184 hull() { 184 hull() {
185 place_idler() 185 place_idler()
186 cylinder(d=lsd,h=lever_thickness,center=true,$fn=60); 186 cylinder(d=lsd,h=lever_thickness,center=true,$fn=60);
187 translate([mount_d/2,0,0]) 187 translate([mount_d/2,0,0])
188 cylinder(d=lsd,h=lever_thickness,center=true,$fn=60); 188 cylinder(d=lsd,h=lever_thickness,center=true,$fn=60);
189 }//hull 189 }//hull
190 hull() { 190 hull() {
191 translate([mount_d/2,0,0]) 191 translate([mount_d/2,0,0])
192 cylinder(d=lsd,h=lever_thickness,center=true,$fn=60); 192 cylinder(d=lsd,h=lever_thickness,center=true,$fn=60);
193 translate([mount_d/2,-longwing,0]) rotate([0,90,0]) 193 translate([mount_d/2,-longwing,0]) rotate([0,90,0])
194 cylinder(d=lever_thickness,h=lsd,center=true,$fn=60); 194 cylinder(d=lever_thickness,h=lsd,center=true,$fn=60);
195 }//hull 195 }//hull
196 }//union 196 }//union
197 197
198 // filament path 198 // filament path
199 place_idler() 199 place_idler()
200 translate([-idler_d/2-idler_filament_offset,0,0]) 200 translate([-idler_d/2-idler_filament_offset,0,0])
201 rotate([90,0,0]) { 201 rotate([90,0,0]) {
202 mirror([0,1,0]) 202 mirror([0,1,0])
203 teardrop(d=filament_path_d,h=3*gearbox_d,center=true); 203 teardrop(d=filament_path_d,h=3*gearbox_d,center=true);
204 translate([0,0, 204 translate([0,0,
205 sqrt(2)*(mount_d-pulley_d+lsd)/2 205 sqrt(2)*(mount_d-pulley_d+lsd)/2
206 ]) { 206 ]) {
207 cylinder(d1=filament_path_d,d2=2*filament_path_d, 207 cylinder(d1=filament_path_d,d2=2*filament_path_d,
208 h=filament_path_d,$fn=2*filament_path_d*fnd); 208 h=filament_path_d,$fn=2*filament_path_d*fnd);
209 translate([0,0,filament_path_d-epsilon]) 209 translate([0,0,filament_path_d-epsilon])
210 cylinder(d=2*filament_path_d,h=lsd*sqrt(2),$fn=2*filament_path_d*fnd); 210 cylinder(d=2*filament_path_d,h=lsd*sqrt(2),$fn=2*filament_path_d*fnd);
211 }//translate 211 }//translate
212 }//rotate translate place_idler 212 }//rotate translate place_idler
213 213
214 // idler space and mounting hole 214 // idler space and mounting hole
215 place_idler() { 215 place_idler() {
216 cylinder(d=idler_d+idler_clearance*2,h=idler_h+idler_v_tolerance,center=true,$fn=60); 216 cylinder(d=idler_d+idler_clearance*2,h=idler_h+idler_v_tolerance,center=true,$fn=60);
217 cylinder(d=idler_screw_d,h=lever_thickness+2,center=true,$fn=30); 217 cylinder(d=idler_screw_d,h=lever_thickness+2,center=true,$fn=30);
218 translate([0,0,lever_thickness/2-idler_screwhead_h]) 218 translate([0,0,lever_thickness/2-idler_screwhead_h])
219 cylinder(d=idler_screwhead_d,h=idler_screwhead_h+1,$fn=fnd*idler_screwhead_d); 219 cylinder(d=idler_screwhead_d,h=idler_screwhead_h+1,$fn=fnd*idler_screwhead_d);
220 } 220 }
221 // mounting screw hole 221 // mounting screw hole
222 translate([mount_d/2,0,0]) 222 translate([mount_d/2,0,0])
223 cylinder(d=mount_screw_d+mount_screw_d_tolerance,h=lever_thickness+2,center=true,$fn=fnd*mount_screw_d); 223 cylinder(d=mount_screw_d+mount_screw_d_tolerance,h=lever_thickness+2,center=true,$fn=fnd*mount_screw_d);
224 224
225 // lever end 225 // lever end
226 translate([mount_d/2,0,0]) rotate([0,90,0]) { 226 translate([mount_d/2,0,0]) rotate([0,90,0]) {
227 translate([0,-longwing,lsd/2]) finger_indent(d=lever_thickness-1,r=15); 227 translate([0,-longwing,lsd/2]) finger_indent(d=lever_thickness-1,r=15);
228 translate([0,-longwing,0]) 228 translate([0,-longwing,0])
229 mirror([0,0,1]) 229 mirror([0,0,1])
230 difference() { 230 difference() {
231 cylinder(d=spring_d+spring_d_clearance,h=lsd,$fn=fnd*(spring_d+spring_d_clearance)); 231 cylinder(d=spring_d+spring_d_clearance,h=lsd,$fn=fnd*(spring_d+spring_d_clearance));
232 sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4); 232 sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4);
233 } 233 }
234 }//rotate-translate 234 }//rotate-translate
235 }//difference 235 }//difference
236 // bridging patch 236 // bridging patch
237 if(bridges) place_idler() 237 if(bridges) place_idler()
238 translate([0,0,lever_thickness/2-mount_screwhead_h]) 238 translate([0,0,lever_thickness/2-mount_screwhead_h])
239 mirror([0,0,1]) 239 mirror([0,0,1])
240 cylinder(d=mount_screwhead_d,h=layer_height); 240 cylinder(d=mount_screwhead_d,h=layer_height);
241 }//translate 241 }//translate
242 }//lever module 242 }//lever module
243 243
244 module body() { 244 module body() {
245 difference() { 245 difference() {
246 union() { 246 union() {
247 cylinder(d=gearbox_d,h=body_h,$fn=fnd*gearbox_d); 247 cylinder(d=gearbox_d,h=body_h,$fn=fnd*gearbox_d);
248 // spring tensioner part 248 // spring tensioner part
249 translate([-gearbox_d/2,0,0]) hull() { 249 translate([-gearbox_d/2,0,0]) hull() {
250 translate([0,-longwing,ls_z]) 250 translate([0,-longwing,ls_z])
251 rotate([0,90,0]) 251 rotate([0,90,0])
252 cylinder(d=lever_thickness,h=fsw,$fn=fnd*lever_thickness); 252 cylinder(d=lever_thickness,h=fsw,$fn=fnd*lever_thickness);
253 hh=body_h-ls_z; 253 hh=body_h-ls_z;
254 translate([0,0,ls_z]) 254 translate([0,0,ls_z])
255 mirror([0,1,0]) cube(size=[fsw,longwing+(st_split_w+st_split_w_tolerance)/2+st_thickshell,body_h-ls_z]); 255 mirror([0,1,0]) cube(size=[fsw,longwing+(st_split_w+st_split_w_tolerance)/2+st_thickshell,body_h-ls_z]);
256 hhh=ls_z; 256 hhh=ls_z;
257 translate([0,0,0]) 257 translate([0,0,0])
258 mirror([0,1,0]) cube(size=[fsw,longwing-hhh+lever_thickness/sqrt(2),hhh+lever_thickness/2]); 258 mirror([0,1,0]) cube(size=[fsw,longwing-hhh+lever_thickness/sqrt(2),hhh+lever_thickness/2]);
259 }//hull translate 259 }//hull translate
260 260
261 // pushfit bracket 261 // pushfit bracket
262 translate([0,0,filament_elevation]) 262 translate([0,0,filament_elevation])
263 rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0]) 263 rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0])
264 rotate([-90,0,0]) 264 rotate([-90,0,0])
265 translate([0,0,pf_offset-gearbox_d/2/*TODO:*/]) { 265 translate([0,0,pf_offset-gearbox_d/2/*TODO:*/]) {
266 pfbl = pf_h(pf)+gearbox_d/2; //TODO: 266 pfbl = pf_h(pf)+gearbox_d/2; //TODO:
267 pfbd = pf_d(pf)+2*pf_shell; 267 pfbd = pf_d(pf)+2*pf_shell;
268 hull() { 268 hull() {
269 cylinder(d=pfbd,h=pfbl,$fn=pfbd*fnd); 269 cylinder(d=pfbd,h=pfbl,$fn=pfbd*fnd);
270 translate([-epsilon/2,0,0]) { 270 translate([-epsilon/2,0,0]) {
271 cube(size=[epsilon,filament_elevation,pfbl-filament_elevation+pfbd/2]); 271 cube(size=[epsilon,filament_elevation,pfbl-filament_elevation+pfbd/2]);
272 mirror([0,1,0]) 272 mirror([0,1,0])
273 cube(size=[epsilon,body_h-filament_elevation,pfbl-body_h+filament_elevation+pfbd/2]); 273 cube(size=[epsilon,body_h-filament_elevation,pfbl-body_h+filament_elevation+pfbd/2]);
274 }//translate 274 }//translate
275 }//hull 275 }//hull
276 }//translate rotate translate rotate translate 276 }//translate rotate translate rotate translate
277 }//union (first child of difference) 277 }//union (first child of difference)
278 278
279 // protrusion 279 // protrusion
280 translate([0,0,-1]) 280 translate([0,0,-1])
281 cylinder(d=protrusion_d+protrusion_tolerance_h,h=protrusion_h+protrusion_tolerance_v+1,$fn=fnd*(protrusion_d+protrusion_tolerance_h)); 281 cylinder(d=protrusion_d+protrusion_tolerance_h,h=protrusion_h+protrusion_tolerance_v+1,$fn=fnd*(protrusion_d+protrusion_tolerance_h));
282 // mount screw holes 282 // mount screw holes
283 for(zr=[0:90:359]) rotate([0,0,zr]) translate([mount_d/2,0,0]) { 283 for(zr=[0:90:359]) rotate([0,0,zr]) translate([mount_d/2,0,0]) {
284 translate([0,0,mount_screw_l-mount_depth-(bridges?layer_height:-epsilon)]) 284 translate([0,0,mount_screw_l-mount_depth-(bridges?layer_height:-epsilon)])
285 mirror([0,0,1]) 285 mirror([0,0,1])
286 cylinder(d=mount_screw_d+mount_screw_d_tolerance, 286 cylinder(d=mount_screw_d+mount_screw_d_tolerance,
287 h=mount_screw_l-mount_depth+1, 287 h=mount_screw_l-mount_depth+1,
288 $fn=fnd*(mount_screw_d+mount_screw_d_tolerance)); 288 $fn=fnd*(mount_screw_d+mount_screw_d_tolerance));
289 translate([0,0,mount_screw_l-mount_depth]) 289 translate([0,0,mount_screw_l-mount_depth])
290 cylinder(d=mount_screwhead_d,h=body_h+1,$fn=fnd*mount_screwhead_d); 290 cylinder(d=mount_screwhead_d,h=body_h+1,$fn=fnd*mount_screwhead_d);
291 }//for 291 }//for
292 // pushfit 292 // pushfit
293 translate([0,0,filament_elevation]) 293 translate([0,0,filament_elevation])
294 rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0]) 294 rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0])
295 rotate([-90,0,0]) 295 rotate([-90,0,0])
296 translate([0,0,pf_offset]) 296 translate([0,0,pf_offset])
297 rotate([0,0,180]) { 297 rotate([0,0,180]) {
298 pushfit(pf); 298 pushfit(pf);
299 mirror([0,0,1]) { 299 mirror([0,0,1]) {
300 fh = 1.5* (filament_guide_d-filament_path_d)/2; 300 fh = 1.5* (filament_guide_d-filament_path_d)/2;
301 fo = pf_offset -filament_path_d /*(idler_d+idler_clearance)/2*/-fh; 301 fo = pf_offset -filament_path_d /*(idler_d+idler_clearance)/2*/-fh;
302 translate([0,0,-1]) teardrop(d=filament_guide_d,h=fo/2,angle=225); 302 translate([0,0,-1]) teardrop(d=filament_guide_d,h=fo/2,angle=225);
303 translate([0,0,-1]) teardrop(d=filament_path_d,h=gearbox_d/2+1,angle=-225); 303 translate([0,0,-1]) teardrop(d=filament_path_d,h=gearbox_d/2+1,angle=-225);
304 translate([0,0,fo+epsilon]) 304 translate([0,0,fo+epsilon])
305 cylinder(d1=filament_path_d,d2=filament_guide_d,h=fh,$fn=fnd*filament_guide_d); 305 cylinder(d1=filament_path_d,d2=filament_guide_d,h=fh,$fn=fnd*filament_guide_d);
306 }//mirror 306 }//mirror
307 }//rotate translate rotate translate rotate translate 307 }//rotate translate rotate translate rotate translate
308 // pulley 308 // pulley
309 cylinder(d=pulley_d+pulley_small_d_clearance,h=body_h+1,$fn=fnd*(pulley_d+pulley_d_clearance)); 309 cylinder(d=pulley_d+pulley_small_d_clearance,h=body_h+1,$fn=fnd*(pulley_d+pulley_d_clearance));
310 cylinder(d=pulley_d+pulley_d_clearance,ls_z-max(idler_h,filament_guide_d)/2,$fn=fnd*(pulley_d+pulley_d_clearance)); 310 cylinder(d=pulley_d+pulley_d_clearance,ls_z-max(idler_h,filament_guide_d)/2,$fn=fnd*(pulley_d+pulley_d_clearance));
311 311
312 translate([0,0,ls_z-ls_h/2]) { 312 translate([0,0,ls_z-ls_h/2]) {
313 // idler travel 313 // idler travel
314 translate([mount_d/2,0,0]) 314 translate([mount_d/2,0,0])
315 rotate([0,0,45]) 315 rotate([0,0,45])
316 rotate_extrude(angle=90,$fn=fnr*(shortwing+(idler_d+idler_clearance)/2)) 316 rotate_extrude(angle=90,$fn=fnr*(shortwing+(idler_d+idler_clearance)/2))
317 square([shortwing+(idler_d+idler_clearance)/2,ls_h]); 317 square([shortwing+(idler_d+idler_clearance)/2,ls_h]);
318 // idler itself 318 // idler itself
319 place_idler() 319 place_idler()
320 cylinder(d=idler_d+idler_clearance,h=ls_h,$fn=fnd*(idler_d+idler_clearance)); 320 cylinder(d=idler_d+idler_clearance,h=ls_h,$fn=fnd*(idler_d+idler_clearance));
321 // lever space 321 // lever space
322 rotate([0,0,45]) 322 rotate([0,0,45])
323 rotate_extrude(angle=-135+max(atan(2*fsw/gearbox_d-1),atan(gearbox_d/mount_d-1))) 323 rotate_extrude(angle=-135+max(atan(2*fsw/gearbox_d-1),atan(gearbox_d/mount_d-1)))
324 square([gearbox_d/2+1,ls_h]); 324 square([gearbox_d/2+1,ls_h]);
325 } 325 }
326 326
327 // back side cutout 327 // back side cutout
328 // XXX: this is somewhat ugly and potentially bugged, 328 // XXX: this is somewhat ugly and potentially bugged,
329 // but I want to sleep. 329 // but I want to sleep.
330 a0_ = atan( 330 a0_ = atan(
331 (pf_offset+pf_h(pf)+gearbox_d/2) 331 (pf_offset+pf_h(pf)+gearbox_d/2)
332 / 332 /
333 ( 333 (
334 pulley_d/2+filament_offset- 334 pulley_d/2+filament_offset-
335 (pf_d(pf)+2*pf_shell)/2/cos(30) 335 (pf_d(pf)+2*pf_shell)/2/cos(30)
336 ) 336 )
337 ); 337 );
338 a0 = -135 + ( (a0_>0) ? a0_ : 180+a0_ ); 338 a0 = -135 + ( (a0_>0) ? a0_ : 180+a0_ );
339 a1 = atan((longwing-lever_thickness/2)/(gearbox_d/2)); 339 a1 = atan((longwing-lever_thickness/2)/(gearbox_d/2));
340 translate([0,0,ls_z]) difference() { 340 translate([0,0,ls_z]) difference() {
341 rotate([0,0,-180+a0]) 341 rotate([0,0,-180+a0])
342 rotate_extrude(angle=a1-a0) 342 rotate_extrude(angle=a1-a0)
343 translate([0,-ls_h/2]) 343 translate([0,-ls_h/2])
344 square([sqrt(pow(gearbox_d/2,2)+pow(longwing-lever_thickness/2,2))+1, 344 square([sqrt(pow(gearbox_d/2,2)+pow(longwing-lever_thickness/2,2))+1,
345 ls_h]); 345 ls_h]);
346 translate([-mount_d/2,0,0]) 346 translate([-mount_d/2,0,0])
347 cylinder(d=gearbox_d-mount_d,h=ls_h+2,center=true,$fn=fnd*(gearbox_d-mount_d)); 347 cylinder(d=gearbox_d-mount_d,h=ls_h+2,center=true,$fn=fnd*(gearbox_d-mount_d));
348 }//difference translate 348 }//difference translate
349 349
350 // spring tensioner 350 // spring tensioner
351 translate([-gearbox_d/2,-longwing,ls_z]) rotate([0,-90,0]) { 351 translate([-gearbox_d/2,-longwing,ls_z]) rotate([0,-90,0]) {
352 mirror([0,0,1]) { 352 mirror([0,0,1]) {
353 translate([0,0,st_thickshell]) 353 translate([0,0,st_thickshell])
354 hull() for(o=[0,spring_d]) translate([0,-o,0]) 354 hull() for(o=[0,spring_d]) translate([0,-o,0])
355 rotate([0,0,30]) 355 rotate([0,0,30])
356 cylinder(d=st_nut_d+st_nut_d_tolerance,h=st_nut_h+st_nut_h_tolerance,$fn=6); 356 cylinder(d=st_nut_d+st_nut_d_tolerance,h=st_nut_h+st_nut_h_tolerance,$fn=6);
357 translate([0,0,-1]) cylinder(d=st_screw_d+st_screw_d_tolerance,h=fsw+2,$fn=fnd*(st_screw_d+st_screw_d_tolerance)); 357 translate([0,0,-1]) cylinder(d=st_screw_d+st_screw_d_tolerance,h=fsw+2,$fn=fnd*(st_screw_d+st_screw_d_tolerance));
358 bigd = spring_d+spring_d_clearance; 358 bigd = spring_d+spring_d_clearance;
359 hf = (bigd-st_screw_d-st_screw_d_tolerance)/2; 359 hf = (bigd-st_screw_d-st_screw_d_tolerance)/2;
360 translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell-epsilon]) { 360 translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell-epsilon]) {
361 cylinder(d1=st_screw_d+st_screw_d_tolerance,d2=bigd, 361 cylinder(d1=st_screw_d+st_screw_d_tolerance,d2=bigd,
362 h=hf+epsilon, $fn=fnd*bigd); 362 h=hf+epsilon, $fn=fnd*bigd);
363 translate([0,-(st_split_w+st_split_w_tolerance)/2,0]) hull() { 363 translate([0,-(st_split_w+st_split_w_tolerance)/2,0]) hull() {
364 cube(size=[body_h-ls_z-sp_ch-st_split_w_tolerance,st_split_w+st_split_w_tolerance,fsw+1]); 364 cube(size=[body_h-ls_z-st_w+st_split_w_tolerance,st_split_w+st_split_w_tolerance,fsw+1]);
365 translate([0,0,sp_ch+st_split_w_tolerance+1]) 365 translate([0,0,st_w+1])
366 cube(size=[body_h-ls_z+1,st_split_w+st_split_w_tolerance,fsw+1]); 366 cube(size=[body_h-ls_z+1,st_split_w+st_split_w_tolerance,fsw+1]);
367 } 367 }
368 }//translate 368 }//translate
369 translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+hf-epsilon]) 369 translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+hf-epsilon])
370 cylinder(d=bigd,h=fsw+1,$fn=fnd*bigd); 370 cylinder(d=bigd,h=fsw+1,$fn=fnd*bigd);
371 }//mirror 371 }//mirror
372 }//translate 372 }//translate
373 373
374 // label 374 // label
375 body_label(); 375 body_label();
376 // scale 376 // scale
377 body_scale(); 377 body_scale();
378 378
379 }//difference 379 }//difference
380 380
381 }//body module 381 }//body module
382 module body_scale() { 382 module body_scale() {
383 scale_thickness = 2*layer_height; 383 scale_thickness = 2*layer_height;
384 nscales = 5; 384 nscales = 5;
385 x1 = -gearbox_d/2+fsw-st_h+st_w+st_bump*2-st_bump_tip/2; 385 x1 = -gearbox_d/2+fsw-st_h+st_w+st_bump*2-st_bump_tip/2;
386 x0 = -gearbox_d/2+st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+st_split_w+st_split_w_tolerance+st_bump_tip/2; 386 x0 = -gearbox_d/2+st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+st_split_w+st_split_w_tolerance+st_bump_tip/2;
387 w0 = st_split_w+st_split_w_tolerance+2*(extrusion_width+2*extrusion_width); 387 w0 = st_split_w+st_split_w_tolerance+2*(extrusion_width+2*extrusion_width);
388 w1 = 2*(longwing-gearbox_d/2-extrusion_width); 388 w1 = 2*(longwing-gearbox_d/2-extrusion_width);
389 translate([0,-longwing,body_h-scale_thickness]) 389 translate([0,-longwing,body_h-scale_thickness])
390 difference() { 390 difference() {
391 for(x=[x0:(x1-x0)/(nscales-1):x1]) let(w=w0+(w1-w0)*(x-x0)/(x1-x0)) 391 for(x=[x0:(x1-x0)/(nscales-1):x1]) let(w=w0+(w1-w0)*(x-x0)/(x1-x0))
392 translate([x-st_bump_tip/2,-w/2,0]) 392 translate([x-st_bump_tip/2,-w/2,0])
393 cube(size=[st_bump_tip,w,scale_thickness+epsilon]); 393 cube(size=[st_bump_tip,w,scale_thickness+epsilon]);
394 let(w=st_split_w+st_split_w_tolerance+extrusion_width) 394 let(w=st_split_w+st_split_w_tolerance+extrusion_width)
395 translate([-gearbox_d/2,-w/2,-1]) 395 translate([-gearbox_d/2,-w/2,-1])
396 cube(size=[fsw,w,scale_thickness+2]); 396 cube(size=[fsw,w,scale_thickness+2]);
397 } 397 }
398 } 398 }
399 module body_label() { 399 module body_label() {
400 if(body_label) { 400 if(body_label) {
401 label=body_label; 401 label=body_label;
402 label_thickness=body_label_thickness; 402 label_thickness=body_label_thickness;
403 label_len = len(label); 403 label_len = len(label);
404 labelspace = [gearbox_d/2-mount_screwhead_d/2-min_xy_shell,longwing-(mount_screwhead_d-st_split_w-st_split_w_tolerance)/2-2*min_xy_shell]; 404 labelspace = [gearbox_d/2-mount_screwhead_d/2-min_xy_shell,longwing-(mount_screwhead_d-st_split_w-st_split_w_tolerance)/2-2*min_xy_shell];
405 translate([0,0,body_h-label_thickness]) 405 translate([0,0,body_h-label_thickness])
406 linear_extrude(height=label_thickness+epsilon,convexity=64) 406 linear_extrude(height=label_thickness+epsilon,convexity=64)
407 translate([-mount_screwhead_d/2-min_xy_shell-labelspace.x/2,-longwing+(st_split_w+st_split_w_tolerance)/2+min_xy_shell+labelspace.y/2]) 407 translate([-mount_screwhead_d/2-min_xy_shell-labelspace.x/2,-longwing+(st_split_w+st_split_w_tolerance)/2+min_xy_shell+labelspace.y/2])
408 mirror([left?0:1,0]) 408 mirror([left?0:1,0])
409 text(text=label,size=labelspace.x/label_len,halign="center",valign="center",font="Arial Black"); 409 text(text=label,size=labelspace.x/label_len,halign="center",valign="center",font="Arial Black");
410 }else sphere(d=epsilon); // to avoid makefile breakage 410 }else sphere(d=epsilon); // to avoid makefile breakage
411 } 411 }
412 412
413 st_bump = 4*extrusion_width; 413 st_bump = 4*extrusion_width;
414 st_bump_tip = 2*extrusion_width; 414 st_bump_tip = 2*extrusion_width;
415 st_smalld = st_screw_d+st_screw_d_tolerance+min_xy_shell; 415 st_smalld = st_screw_d+st_screw_d_tolerance+min_xy_shell;
416 st_bigd = spring_d+spring_d_clearance/2; 416 st_bigd = spring_d+spring_d_clearance/2;
417 st_hf = (st_bigd-st_smalld)/2; 417 st_hf = (st_bigd-st_smalld)/2;
418 st_h = max(st_hf*3,fsw-st_screw_l+st_hf); 418 st_h = max(st_hf*3,fsw-st_screw_l+st_hf);
419 st_w = sp_ch; 419 st_w = sp_ch;
420 module springpad() { 420 module springpad() {
421 smalld=st_smalld; 421 smalld=st_smalld;
422 bigd = st_bigd; 422 bigd = st_bigd;
423 hf = st_hf; 423 hf = st_hf;
424 h = st_h; 424 h = st_h;
425 translate([-gearbox_d/2+fsw-h,-longwing,filament_elevation]) 425 translate([-gearbox_d/2+fsw-h,-longwing,filament_elevation])
426 rotate([0,90,0]) difference() { 426 rotate([0,90,0]) difference() {
427 union() { 427 union() {
428 cylinder(d1=smalld,d2=bigd,h=hf,$fn=fnd*bigd); 428 cylinder(d1=smalld,d2=bigd,h=hf,$fn=fnd*bigd);
429 translate([0,0,hf-epsilon]) 429 translate([0,0,hf-epsilon])
430 cylinder(d=bigd,h=h-hf,$fn=fnd*bigd); 430 cylinder(d=bigd,h=h-hf,$fn=fnd*bigd);
431 translate([0,0,h]) 431 translate([0,0,h])
432 sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4); 432 sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4);
433 l = body_h-ls_z; 433 l = body_h-ls_z;
434 w = st_w; 434 w = st_w;
435 translate([0,-st_split_w/2,0]) mirror([1,0,0]) { 435 translate([0,-st_split_w/2,0]) mirror([1,0,0]) {
436 hull() { 436 hull() {
437 translate([0,0,w+st_bump]) 437 translate([0,0,w+st_bump])
438 cube(size=[l+st_bump,st_split_w,w]); 438 cube(size=[l+st_bump,st_split_w,w]);
439 cube(size=[l-w,st_split_w,2*w]); 439 cube(size=[l-w,st_split_w,2*w]);
440 } 440 }
441 translate([l,0,w+st_bump]) hull() { 441 translate([l,0,w+st_bump]) hull() {
442 cube(size=[st_split_w,st_split_w,st_bump]); 442 cube(size=[st_split_w,st_split_w,st_bump]);
443 translate([0,-st_bump+st_bump_tip,st_bump]) mirror([0,0,1]) 443 translate([0,-st_bump+st_bump_tip,st_bump]) mirror([0,0,1])
444 cube(size=[st_split_w,st_split_w+2*(st_bump-st_bump_tip),st_bump_tip]); 444 cube(size=[st_split_w,st_split_w+2*(st_bump-st_bump_tip),st_bump_tip]);
445 } 445 }
446 } 446 }
447 } 447 }
448 translate([0,0,-epsilon]) 448 translate([0,0,-epsilon])
449 cylinder(d=st_screw_d+st_screw_d_tolerance, 449 cylinder(d=st_screw_d+st_screw_d_tolerance,
450 h=min(st_screw_l,fsw-hf)-fsw+h+2*epsilon,$fn=fnd*(st_screw_d+st_screw_d_tolerance)); 450 h=min(st_screw_l,fsw-hf)-fsw+h+2*epsilon,$fn=fnd*(st_screw_d+st_screw_d_tolerance));
451 } 451 }
452 } 452 }
453 453
454 module knob() { 454 module knob() {
455 ch = knob_indent_d/2; 455 ch = knob_indent_d/2;
456 knob_bore_l = body_h-protrusion_h-pulley_elevation-pulley_h-knob_v_clearance; 456 knob_bore_l = body_h-protrusion_h-pulley_elevation-pulley_h-knob_v_clearance;
457 translate([0,0,body_h+epsilon]) { 457 translate([0,0,body_h+epsilon]) {
458 mirror([0,0,1]) translate([0,0,-epsilon]) { 458 mirror([0,0,1]) translate([0,0,-epsilon]) {
459 difference() { 459 difference() {
460 cylinder(d=pulley_d,h=knob_bore_l,$fn=fnd*pulley_d); 460 cylinder(d=pulley_d,h=knob_bore_l,$fn=fnd*pulley_d);
461 translate([0,0,-1]) difference() { 461 translate([0,0,-1]) difference() {
462 cylinder(d=bore_d+knob_bore_d_tolerance,h=knob_bore_l+2); 462 cylinder(d=bore_d+knob_bore_d_tolerance,h=knob_bore_l+2);
463 translate([-bore_d/2-1,bore_dd-bore_d/2+knob_bore_d_tolerance/2,-1]) 463 translate([-bore_d/2-1,bore_dd-bore_d/2+knob_bore_d_tolerance/2,-1])
464 cube([bore_d+2,bore_d/2,knob_bore_l+4]); 464 cube([bore_d+2,bore_d/2,knob_bore_l+4]);
465 } 465 }
466 } 466 }
467 } 467 }
468 difference() { 468 difference() {
469 hull() { 469 hull() {
470 cylinder(d=gearbox_d-2*ch,h=knob_h,$fn=fnd*gearbox_d); 470 cylinder(d=gearbox_d-2*ch,h=knob_h,$fn=fnd*gearbox_d);
471 translate([0,0,ch]) 471 translate([0,0,ch])
472 cylinder(d=gearbox_d,h=knob_h-2*ch,$fn=fnd*gearbox_d); 472 cylinder(d=gearbox_d,h=knob_h-2*ch,$fn=fnd*gearbox_d);
473 } 473 }
474 for(a=[0:360/knob_indents:359]) rotate([0,0,a]) 474 for(a=[0:360/knob_indents:359]) rotate([0,0,a])
475 translate([0,gearbox_d/2,-1]) 475 translate([0,gearbox_d/2,-1])
476 cylinder(d=knob_indent_d,h=knob_h+2,$fn=fnd*knob_indent_d); 476 cylinder(d=knob_indent_d,h=knob_h+2,$fn=fnd*knob_indent_d);
477 translate([0,0,-body_h-epsilon]) knob_label(); 477 translate([0,0,-body_h-epsilon]) knob_label();
478 } 478 }
479 } 479 }
480 }//knob module 480 }//knob module
481 module knob_label() { 481 module knob_label() {
482 if(knob_label) { 482 if(knob_label) {
483 ll = len(knob_label); 483 ll = len(knob_label);
484 lsl = gearbox_d-knob_indent_d; 484 lsl = gearbox_d-knob_indent_d;
485 ts = knob_label_size?knob_label_size:min(lsl/ll,gearbox_d/4); 485 ts = knob_label_size?knob_label_size:min(lsl/ll,gearbox_d/4);
486 translate([0,0,body_h+epsilon+knob_h-knob_label_thickness]) 486 translate([0,0,body_h+epsilon+knob_h-knob_label_thickness])
487 linear_extrude(height=knob_label_thickness+epsilon,convexity=64) 487 linear_extrude(height=knob_label_thickness+epsilon,convexity=64)
488 mirror([left?0:1,0]) 488 mirror([left?0:1,0])
489 text(text=knob_label,size=ts,halign="center",valign="center",font="Arial Black"); 489 text(text=knob_label,size=ts,halign="center",valign="center",font="Arial Black");
490 }else sphere(d=epsilon); // to avoid makefile breakage 490 }else sphere(d=epsilon); // to avoid makefile breakage
491 } 491 }
492 492
493 module debug() { 493 module debug() {
494 difference() { 494 difference() {
495 children(); 495 children();
496 if(debug) { 496 if(debug) {
497 // spring tensioner debug cutout 497 // spring tensioner debug cutout
498 translate([-gearbox_d/2,-longwing,ls_z]) rotate([0,-90,0]) 498 translate([-gearbox_d/2,-longwing,ls_z]) rotate([0,-90,0])
499 translate([0,-lever_thickness/2-1,-gearbox_d-1]) 499 translate([0,-lever_thickness/2-1,-gearbox_d-1])
500 cube(size=[body_h-ls_z+st_bump+1,lever_thickness/2+1,gearbox_d+2]); 500 cube(size=[body_h-ls_z+st_bump+1,lever_thickness/2+1,gearbox_d+2]);
501 // lever axis debug cutout 501 // lever axis debug cutout
502 translate([mount_d/2,0,-1]) 502 translate([mount_d/2,0,-1])
503 rotate([0,0,-45]) 503 rotate([0,0,-45])
504 cube(size=[gearbox_d-mount_d,gearbox_d-mount_d,body_h+knob_h+2]); 504 cube(size=[gearbox_d-mount_d,gearbox_d-mount_d,body_h+knob_h+2]);
505 // idler debug cutout 505 // idler debug cutout
506 translate([0,0,ls_z]) 506 translate([0,0,ls_z])
507 place_idler() 507 place_idler()
508 rotate([0,0,-45]) 508 rotate([0,0,-45])
509 translate([0,0,-lever_thickness/2-epsilon]) 509 translate([0,0,-lever_thickness/2-epsilon])
510 cube(size=[lsd*sqrt(2)/2+1,lsd*sqrt(2)/2+1, 510 cube(size=[lsd*sqrt(2)/2+1,lsd*sqrt(2)/2+1,
511 lever_thickness+2*epsilon]); 511 lever_thickness+2*epsilon]);
512 // pushfit debug cutout 512 // pushfit debug cutout
513 place_idler() 513 place_idler()
514 translate([-idler_d/2+filament_offset,0,ls_z]) 514 translate([-idler_d/2+filament_offset,0,ls_z])
515 cube(size=[gearbox_d/2,gearbox_d/2+pf_h(pf),body_h-ls_z+knob_h+1]); 515 cube(size=[gearbox_d/2,gearbox_d/2+pf_h(pf),body_h-ls_z+knob_h+1]);
516 }//if debug 516 }//if debug
517 }//difference 517 }//difference
518 } 518 }
519 519
520 mirrorleft() 520 mirrorleft()
521 debug() 521 debug()
522 if(what=="lever") color("green",0.7) lever(); 522 if(what=="lever") color("green",0.7) lever();
523 else if(what=="body") color("yellow",0.7) body(); 523 else if(what=="body") color("yellow",0.7) body();
524 else if(what=="body.label") color("brown",0.7) body_label(); 524 else if(what=="body.label") color("brown",0.7) body_label();
525 else if(what=="body.scale") color("brown",0.7) body_scale(); 525 else if(what=="body.scale") color("brown",0.7) body_scale();
526 else if(what=="knob") color("red",0.7) knob(); 526 else if(what=="knob") color("red",0.7) knob();
527 else if(what=="knob.label") color("brown",0.7) knob_label(); 527 else if(what=="knob.label") color("brown",0.7) knob_label();
528 else if(what=="springpad") color("blue",0.7) springpad(); 528 else if(what=="springpad") color("blue",0.7) springpad();
529 else if(what=="both") { 529 else if(what=="both") {
530 color("green",0.7) lever(); 530 color("green",0.7) lever();
531 color("yellow",0.7) body(); 531 color("yellow",0.7) body();
532 color("brown",0.7) body_label(); 532 color("brown",0.7) body_label();
533 color("brown",0.7) body_scale(); 533 color("brown",0.7) body_scale();
534 }else{ 534 }else{
535 color("green",0.7) lever(); 535 color("green",0.7) lever();
536 color("yellow",0.7) body(); 536 color("yellow",0.7) body();
537 color("brown",0.7) body_label(); 537 color("brown",0.7) body_label();
538 color("brown",0.7) body_scale(); 538 color("brown",0.7) body_scale();
539 color("red",0.7) knob(); 539 color("red",0.7) knob();
540 color("brown",0.7) knob_label(); 540 color("brown",0.7) knob_label();
541 color("blue",0.7) springpad(); 541 color("blue",0.7) springpad();
542 } 542 }
543} 543}
544 544
545the_extruder(what="*",left=false,debug=true); 545the_extruder(what="*",left=false,debug=true);