| -rw-r--r-- | another.scad | 4 |
1 files changed, 2 insertions, 2 deletions
diff --git a/another.scad b/another.scad index 55fda78..b2e6c74 100644 --- a/another.scad +++ b/another.scad @@ -36,97 +36,97 @@ module the_extruder( // spring tensioner st_nut_d = 9, st_nut_h = 4, st_screw_d = 5, st_thickshell = 8*extrusion_width, st_thinshell = 4*extrusion_width, // screw it mount_screw_d = 3.1, mount_screw_l = 20, mount_screwhead_d=6, mount_screwhead_h=3, idler_screw_d = 3, idler_screwhead_d=6, idler_screwhead_h=3, pf = pushfit_embeddest, pf_shell = max(3*layer_height,3*extrusion_width), pf_smooth = true, // empty spaces idler_travel = 3, // how far should idler travel when pressed idler_clearance=1, pulley_d_clearance=2, pulley_small_d_clearance=0.5, lever_v_clearance=.7, // vertical clearance for the lever spring_d_clearance=1, protrusion_tolerance_h=.5, // horizontal tolerance for the motor protrusion protrusion_tolerance_v=.5, // vertical tolerance for the motor protrusion mount_screw_d_tolerance=.4, idler_v_tolerance=.5, knob_bore_d_tolerance=.6, st_nut_h_tolerance=.2, st_nut_d_tolerance=.2,/* TODO: make it st_nut_w_tolerance */ st_screw_d_tolerance=.5, st_split_w_tolerance = .3, min_z_shell = 4*layer_height, // the very minimal shell thickness along z-axis. min_xy_shell = 2*extrusion_width, what="lever", // lever|body|knob|springpad|* left=false, vitamins = true, supports = false, bridges = true, tensioner = true, debug = false ) { fnd = 2*PI; fnr = 2*fnd; idler_filament_offset = filament_path_d/2; // -filament_offset; lever_shell = mount_screwhead_h+0.5; lever_thickness=max(spring_d+spring_d_clearance+layer_height*8,idler_h+idler_v_tolerance+2*lever_shell); lsd = idler_d-idler_clearance*2; // the diameter of lever thingie - longwing=(mount_d+mount_screw_d+mount_screw_d_tolerance+spring_d+spring_d_clearance)/2+extrusion_width; + longwing=(mount_d+mount_screw_d+mount_screw_d_tolerance+spring_d+spring_d_clearance)/2+min_xy_shell; shortwing = let(a=mount_d/2,c=(pulley_d+idler_d)/2/sqrt(2)) sqrt(c*c+pow(a-c,2)); longwing_travel = idler_travel*longwing/shortwing; h_ = (pulley_d+idler_d)/(2*sqrt(2)); ri = sqrt( pow(h_,2) + pow(mount_d/2-h_,2) ); spring_dl = idler_travel*longwing/ri; // finger and spring support fsw = gearbox_d-(gearbox_d-mount_d)/2-max(spring_lc,longwing_travel+(gearbox_d-mount_d)/2); mount_min_depth = mounthole_min_depth ? mounthole_min_depth : mounthole_depth-1; mount_max_depth = mounthole_max_depth ? mounthole_max_depth : mounthole_depth+1; filament_elevation=protrusion_h+pulley_elevation+teeth_elevation; ls_z = filament_elevation; // leverspace mid-z ls_h = lever_thickness+lever_v_clearance; // leverspace height mount_depth = mount_screw_l - (ls_z+ls_h/2+min_z_shell); body_h = max(protrusion_h+bore_l,mount_screw_l-mount_depth+mount_screwhead_h+min_z_shell,ls_z*2); echo("mount depth",mount_depth); module teardrop(r,d,h,center=false,angle=45) { dd = d ? d : (2*r); $fn = dd*fnd; cylinder(d=dd,h=h,center=center); if(angle>0) translate([0,0,center?-h/2:0]) rotate([0,0,angle]) cube(size=[d/2,d/2,h]); } module mirrorleft() { mirror([left?0:1,0,0]) children(); } module place_idler() { rotate([0,0,45]) translate([(pulley_d+idler_d)/2,0,0]) children(); } module finger_indent(d=lever_thickness,depth/*=1*/,r/*=15*/) { if(depth) { hh = (-4*pow(depth,2)+pow(d,2))/(8*depth); rr = depth+hh; translate([0,0,hh]) sphere(r=rr,$fn=fnr*rr); }else if(r) { hh=sqrt(pow(r,2)-pow(d,2)/4); translate([0,0,hh]) sphere(r=r,$fn=fnr*r); } } % if(vitamins) mirrorleft() { translate([0,0,-epsilon]) mirror([0,0,1]) cylinder(d=gearbox_d,h=1,$fn=60); @@ -364,97 +364,97 @@ module the_extruder( // spring tensioner translate([-gearbox_d/2,-longwing,ls_z]) rotate([0,-90,0]) { if(!tensioner) finger_indent(d=lever_thickness-1,r=15); else { mirror([0,0,1]) { translate([0,0,st_thickshell]) hull() for(o=[0,spring_d]) translate([0,-o,0]) rotate([0,0,30]) cylinder(d=st_nut_d+st_nut_d_tolerance,h=st_nut_h+st_nut_h_tolerance,$fn=6); translate([0,0,-1]) cylinder(d=st_screw_d+st_screw_d_tolerance,h=fsw+2,$fn=fnd*(st_screw_d+st_screw_d_tolerance)); bigd = spring_d+spring_d_clearance; hf = (bigd-st_screw_d-st_screw_d_tolerance)/2; translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell-epsilon]) { cylinder(d1=st_screw_d+st_screw_d_tolerance,d2=bigd, h=hf+epsilon, $fn=fnd*bigd); translate([0,-(st_thinshell+st_split_w_tolerance)/2,0]) cube(size=[body_h-ls_z+1,st_thinshell+st_split_w_tolerance,fsw+1]); } translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+hf-epsilon]) cylinder(d=bigd,h=fsw+1,$fn=fnd*bigd); } } } }//difference if(supports) intersection() { difference() { translate([0,0,ls_z-ls_h/2-epsilon]) cylinder(d=gearbox_d,h=ls_h+2*epsilon,$fn=fnd*gearbox_d); cylinder(d=pulley_d+pulley_d_clearance,h=body_h+1,$fn=fnd*(pulley_d+pulley_d_clearance)); } // supports // TODO: hardcoded stuff below… if(false) { // parallel for(y=[-gearbox_d:4:gearbox_d]) translate([0,y-extrusion_width/2,0]) cube(size=[gearbox_d,extrusion_width,body_h]); }else{ // radial for(zr=[-65:(65+50)/7:50]) rotate([0,0,zr]) translate([0,-extrusion_width/2,0]) cube(size=[gearbox_d,extrusion_width,body_h]); } } }//body module module springpad() { - smalld=st_screw_d+st_screw_d_tolerance+2*extrusion_width; + smalld=st_screw_d+st_screw_d_tolerance+min_xy_shell; bigd = spring_d+spring_d_clearance/2; hf = (bigd-smalld)/2; h = hf*3.5; translate([-gearbox_d/2+st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+1,-longwing,filament_elevation]) rotate([0,90,0]) difference() { union() { cylinder(d1=smalld,d2=bigd,h=hf,$fn=fnd*bigd); translate([0,0,hf-epsilon]) cylinder(d=bigd,h=h-hf,$fn=fnd*bigd); translate([0,0,h]) sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4); l = body_h-ls_z; w = st_thinshell; hull() translate([0,-st_thinshell/2,0]) mirror([1,0,0]) { translate([0,0,w]) cube(size=[l,st_thinshell,w]); cube(size=[l-w,st_thinshell,2*w]); } } translate([0,0,-epsilon]) cylinder(d=st_screw_d+st_screw_d_tolerance,h=2*hf+epsilon,$fn=fnd*(st_screw_d+st_screw_d_tolerance)); } } module knob() { ch = knob_indent_d/2; translate([0,0,body_h+epsilon]) { mirror([0,0,1]) translate([0,0,-epsilon]) { difference() { cylinder(d=pulley_d,h=knob_bore_l,$fn=fnd*pulley_d); translate([0,0,-1]) difference() { cylinder(d=bore_d+knob_bore_d_tolerance,h=knob_bore_l+2); translate([-bore_d/2-1,bore_dd-bore_d/2+knob_bore_d_tolerance/2,-1]) cube([bore_d+2,bore_d/2,knob_bore_l+4]); } } } difference() { union() { cylinder(d1=gearbox_d-2*ch,d2=gearbox_d,h=ch+epsilon,$fn=fnd*gearbox_d); translate([0,0,ch]) cylinder(d=gearbox_d,h=knob_h-2*ch+epsilon,$fn=fnd*gearbox_d); translate([0,0,knob_h-ch]) cylinder(d1=gearbox_d,d2=gearbox_d-2*ch,h=ch,$fn=fnd*gearbox_d); } for(a=[0:360/knob_indents:359]) rotate([0,0,a]) translate([0,gearbox_d/2,-1]) cylinder(d=knob_indent_d,h=knob_h+2,$fn=fnd*knob_indent_d); |