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-rw-r--r--another.scad10
1 files changed, 7 insertions, 3 deletions
diff --git a/another.scad b/another.scad
index 8d9d22c..b1cbdeb 100644
--- a/another.scad
+++ b/another.scad
@@ -41,48 +41,49 @@ module the_extruder(
// screw it
mount_screw_d = 3.1, mount_screw_l = 20,
mount_screwhead_d=6, mount_screwhead_h=3,
idler_screw_d = 3,
idler_screwhead_d=6, idler_screwhead_h=3,
pf = pushfit_embeddest,
pf_shell = max(3*layer_height,3*extrusion_width),
pf_smooth = true,
// empty spaces
idler_travel = 3, // how far should idler travel when pressed
idler_clearance=1,
pulley_d_clearance=2,
lever_v_clearance=.7, // vertical clearance for the lever
spring_d_clearance=1,
protrusion_tolerance_h=.5, // horizontal tolerance for the motor protrusion
protrusion_tolerance_v=.5, // vertical tolerance for the motor protrusion
mount_screw_d_tolerance=.4,
idler_v_tolerance=.5,
knob_bore_d_tolerance=.6,
st_nut_h_tolerance=.2,
st_nut_d_tolerance=.2,/* TODO: make it st_nut_w_tolerance */
st_screw_d_tolerance=.5,
+ st_split_w_tolerance = .3,
min_z_shell = 4*layer_height, // the very minimal shell thickness along z-axis.
min_xy_shell = 2*extrusion_width,
what="lever", // lever|body|knob|springpad|*
left=false,
vitamins = true,
supports = false, bridges = true,
tensioner = true,
debug = false
) {
fnd = 2*PI; fnr = 2*fnd;
idler_filament_offset = filament_path_d/2; // -filament_offset;
lever_shell = mount_screwhead_h+0.5;
lever_thickness=max(spring_d+spring_d_clearance+layer_height*8,idler_h+idler_v_tolerance+2*lever_shell);
lsd = idler_d-idler_clearance*2;
longwing=gearbox_d/2+spring_d/2+lsd/2;
h_ = (pulley_d+idler_d)/(2*sqrt(2));
ri = sqrt( pow(h_,2) + pow(mount_d/2-h_,2) );
spring_dl = idler_travel*longwing/ri;
mount_min_depth = mounthole_min_depth ? mounthole_min_depth : mounthole_depth-1;
mount_max_depth = mounthole_max_depth ? mounthole_max_depth : mounthole_depth+1;
@@ -216,68 +217,71 @@ module the_extruder(
}
}//rotate-translate
}//difference
// bridging patch
if(bridges) place_idler()
translate([0,0,lever_thickness/2-mount_screwhead_h])
mirror([0,0,1])
cylinder(d=mount_screwhead_d,h=layer_height);
}//translate
}//lever module
module body() {
difference() {
union() {
cylinder(d=gearbox_d,h=body_h,$fn=fnd*gearbox_d);
// finger and spring support
fsw = gearbox_d-(gearbox_d-mount_d)/2-spring_lc;
translate([-gearbox_d/2,0,0]) difference() {
union() {
hull() {
translate([0,-longwing,ls_z])
rotate([0,90,0])
cylinder(d=lever_thickness,h=fsw,$fn=fnd*lever_thickness);
hh=body_h-ls_z;
- translate([0,0,ls_z-lever_thickness/2])
- mirror([0,1,0]) cube(size=[fsw,longwing-hh+lever_thickness/sqrt(2),hh+lever_thickness/2]);
+ translate([0,0,ls_z])
+ mirror([0,1,0]) cube(size=[fsw,longwing+(st_thinshell+st_split_w_tolerance)/2+st_thickshell,body_h-ls_z]);
hhh=ls_z;
translate([0,0,0])
mirror([0,1,0]) cube(size=[fsw,longwing-hhh+lever_thickness/sqrt(2),hhh+lever_thickness/2]);
}
}
translate([0,-longwing,ls_z]) rotate([0,-90,0]) {
if(!tensioner) finger_indent(d=lever_thickness-1,r=15); else {
mirror([0,0,1]) {
translate([0,0,st_thickshell])
hull() for(o=[0,spring_d]) translate([0,-o,0])
rotate([0,0,30])
cylinder(d=st_nut_d+st_nut_d_tolerance,h=st_nut_h+st_nut_h_tolerance,$fn=6);
translate([0,0,-1]) cylinder(d=st_screw_d+st_screw_d_tolerance,h=fsw+2,$fn=fnd*(st_screw_d+st_screw_d_tolerance));
bigd = spring_d+spring_d_clearance;
hf = (bigd-st_screw_d-st_screw_d_tolerance)/2;
- translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell-epsilon])
+ translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell-epsilon]) {
cylinder(d1=st_screw_d+st_screw_d_tolerance,d2=bigd,
h=hf+epsilon, $fn=fnd*bigd);
+ translate([0,-(st_thinshell+st_split_w_tolerance)/2,0])
+ cube(size=[body_h-ls_z+1,st_thinshell+st_split_w_tolerance,fsw+1]);
+ }
translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+hf-epsilon])
cylinder(d=bigd,h=fsw+1,$fn=fnd*bigd);
}
}
}
} // translate
// pushfit bracket
translate([0,0,filament_elevation])
rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0])
rotate([-90,0,0])
translate([0,0,mount_d/sqrt(2)/2+mount_screw_d-gearbox_d/2/*TODO:*/]) {
pfbl = pf_h(pf)+gearbox_d/2; //TODO:
if(pf_smooth) {
pfbd = pf_d(pf)+2*pf_shell;
hull() {
cylinder(d=pfbd,h=pfbl,$fn=pfbd*fnd);
translate([-epsilon/2,0,0]) {
cube(size=[epsilon,filament_elevation,pfbl-filament_elevation+pfbd/2]);
mirror([0,1,0])
cube(size=[epsilon,body_h-filament_elevation,pfbl-body_h+filament_elevation+pfbd/2]);
}//translate
}//hull
}else{