-rw-r--r-- | another.scad | 73 |
1 files changed, 36 insertions, 37 deletions
diff --git a/another.scad b/another.scad index 78d4320..b752f30 100644 --- a/another.scad +++ b/another.scad | |||
@@ -60,49 +60,49 @@ module the_extruder( | |||
60 | mount_screw_d_tolerance=.4, | 60 | mount_screw_d_tolerance=.4, |
61 | idler_v_tolerance=.5, | 61 | idler_v_tolerance=.5, |
62 | knob_bore_d_tolerance=.6, | 62 | knob_bore_d_tolerance=.6, |
63 | st_nut_h_tolerance=.2, | 63 | st_nut_h_tolerance=.2, |
64 | st_nut_d_tolerance=.2,/* TODO: make it st_nut_w_tolerance */ | 64 | st_nut_d_tolerance=.2,/* TODO: make it st_nut_w_tolerance */ |
65 | st_screw_d_tolerance=.5, | 65 | st_screw_d_tolerance=.5, |
66 | st_split_w_tolerance = .3, | 66 | st_split_w_tolerance = .3, |
67 | 67 | ||
68 | min_z_shell = 4*layer_height, // the very minimal shell thickness along z-axis. | 68 | min_z_shell = 4*layer_height, // the very minimal shell thickness along z-axis. |
69 | min_xy_shell = 2*extrusion_width, | 69 | min_xy_shell = 2*extrusion_width, |
70 | 70 | ||
71 | what="lever", // lever|body|knob|springpad|* | 71 | what="lever", // lever|body|knob|springpad|* |
72 | left=false, | 72 | left=false, |
73 | vitamins = true, | 73 | vitamins = true, |
74 | supports = false, bridges = true, | 74 | supports = false, bridges = true, |
75 | tensioner = true, | 75 | tensioner = true, |
76 | debug = false | 76 | debug = false |
77 | ) { | 77 | ) { |
78 | fnd = 2*PI; fnr = 2*fnd; | 78 | fnd = 2*PI; fnr = 2*fnd; |
79 | 79 | ||
80 | idler_filament_offset = filament_path_d/2; // -filament_offset; | 80 | idler_filament_offset = filament_path_d/2; // -filament_offset; |
81 | lever_shell = mount_screwhead_h+0.5; | 81 | lever_shell = mount_screwhead_h+0.5; |
82 | lever_thickness=max(spring_d+spring_d_clearance+layer_height*8,idler_h+idler_v_tolerance+2*lever_shell); | 82 | lever_thickness=max(spring_d+spring_d_clearance+layer_height*8,idler_h+idler_v_tolerance+2*lever_shell); |
83 | lsd = idler_d-idler_clearance*2; | 83 | lsd = idler_d-idler_clearance*2; |
84 | longwing=gearbox_d/2+spring_d/2+lsd/2; | 84 | longwing=(mount_d+mount_screw_d+mount_screw_d_tolerance+spring_d+spring_d_clearance)/2+extrusion_width; |
85 | shortwing = let(a=mount_d/2,c=(pulley_d+idler_d)/2/sqrt(2)) | 85 | shortwing = let(a=mount_d/2,c=(pulley_d+idler_d)/2/sqrt(2)) |
86 | sqrt(c*c+pow(a-c,2)); | 86 | sqrt(c*c+pow(a-c,2)); |
87 | longwing_travel = idler_travel*longwing/shortwing; | 87 | longwing_travel = idler_travel*longwing/shortwing; |
88 | h_ = (pulley_d+idler_d)/(2*sqrt(2)); | 88 | h_ = (pulley_d+idler_d)/(2*sqrt(2)); |
89 | ri = sqrt( pow(h_,2) + pow(mount_d/2-h_,2) ); | 89 | ri = sqrt( pow(h_,2) + pow(mount_d/2-h_,2) ); |
90 | spring_dl = idler_travel*longwing/ri; | 90 | spring_dl = idler_travel*longwing/ri; |
91 | // finger and spring support | 91 | // finger and spring support |
92 | fsw = gearbox_d-(gearbox_d-mount_d)/2-max(spring_lc,longwing_travel+(gearbox_d-mount_d)/2); | 92 | fsw = gearbox_d-(gearbox_d-mount_d)/2-max(spring_lc,longwing_travel+(gearbox_d-mount_d)/2); |
93 | 93 | ||
94 | mount_min_depth = mounthole_min_depth ? mounthole_min_depth : mounthole_depth-1; | 94 | mount_min_depth = mounthole_min_depth ? mounthole_min_depth : mounthole_depth-1; |
95 | mount_max_depth = mounthole_max_depth ? mounthole_max_depth : mounthole_depth+1; | 95 | mount_max_depth = mounthole_max_depth ? mounthole_max_depth : mounthole_depth+1; |
96 | filament_elevation=protrusion_h+pulley_elevation+teeth_elevation; | 96 | filament_elevation=protrusion_h+pulley_elevation+teeth_elevation; |
97 | ls_z = filament_elevation; // leverspace mid-z | 97 | ls_z = filament_elevation; // leverspace mid-z |
98 | ls_h = lever_thickness+lever_v_clearance; // leverspace height | 98 | ls_h = lever_thickness+lever_v_clearance; // leverspace height |
99 | mount_depth = mount_screw_l - (ls_z+ls_h/2+min_z_shell); | 99 | mount_depth = mount_screw_l - (ls_z+ls_h/2+min_z_shell); |
100 | body_h = max(protrusion_h+bore_l,mount_screw_l-mount_depth+mount_screwhead_h+min_z_shell,ls_z*2); | 100 | body_h = max(protrusion_h+bore_l,mount_screw_l-mount_depth+mount_screwhead_h+min_z_shell,ls_z*2); |
101 | echo("mount depth",mount_depth); | 101 | echo("mount depth",mount_depth); |
102 | 102 | ||
103 | module teardrop(r,d,h,center=false,angle=45) { | 103 | module teardrop(r,d,h,center=false,angle=45) { |
104 | dd = d ? d : (2*r); | 104 | dd = d ? d : (2*r); |
105 | $fn = dd*fnd; | 105 | $fn = dd*fnd; |
106 | cylinder(d=dd,h=h,center=center); | 106 | cylinder(d=dd,h=h,center=center); |
107 | if(angle>0) translate([0,0,center?-h/2:0]) | 107 | if(angle>0) translate([0,0,center?-h/2:0]) |
108 | rotate([0,0,angle]) | 108 | rotate([0,0,angle]) |
@@ -214,84 +214,60 @@ module the_extruder( | |||
214 | 214 | ||
215 | // lever end | 215 | // lever end |
216 | translate([mount_d/2,0,0]) rotate([0,90,0]) { | 216 | translate([mount_d/2,0,0]) rotate([0,90,0]) { |
217 | translate([0,-longwing,lsd/2]) finger_indent(d=lever_thickness-1,r=15); | 217 | translate([0,-longwing,lsd/2]) finger_indent(d=lever_thickness-1,r=15); |
218 | translate([0,-longwing,0]) | 218 | translate([0,-longwing,0]) |
219 | mirror([0,0,1]) | 219 | mirror([0,0,1]) |
220 | difference() { | 220 | difference() { |
221 | cylinder(d=spring_d+spring_d_clearance,h=lsd,$fn=fnd*(spring_d+spring_d_clearance)); | 221 | cylinder(d=spring_d+spring_d_clearance,h=lsd,$fn=fnd*(spring_d+spring_d_clearance)); |
222 | sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4); | 222 | sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4); |
223 | } | 223 | } |
224 | }//rotate-translate | 224 | }//rotate-translate |
225 | }//difference | 225 | }//difference |
226 | // bridging patch | 226 | // bridging patch |
227 | if(bridges) place_idler() | 227 | if(bridges) place_idler() |
228 | translate([0,0,lever_thickness/2-mount_screwhead_h]) | 228 | translate([0,0,lever_thickness/2-mount_screwhead_h]) |
229 | mirror([0,0,1]) | 229 | mirror([0,0,1]) |
230 | cylinder(d=mount_screwhead_d,h=layer_height); | 230 | cylinder(d=mount_screwhead_d,h=layer_height); |
231 | }//translate | 231 | }//translate |
232 | }//lever module | 232 | }//lever module |
233 | 233 | ||
234 | module body() { | 234 | module body() { |
235 | difference() { | 235 | difference() { |
236 | union() { | 236 | union() { |
237 | cylinder(d=gearbox_d,h=body_h,$fn=fnd*gearbox_d); | 237 | cylinder(d=gearbox_d,h=body_h,$fn=fnd*gearbox_d); |
238 | translate([-gearbox_d/2,0,0]) difference() { | 238 | // spring tensioner part |
239 | union() { | 239 | translate([-gearbox_d/2,0,0]) hull() { |
240 | hull() { | 240 | translate([0,-longwing,ls_z]) |
241 | translate([0,-longwing,ls_z]) | 241 | rotate([0,90,0]) |
242 | rotate([0,90,0]) | 242 | cylinder(d=lever_thickness,h=fsw,$fn=fnd*lever_thickness); |
243 | cylinder(d=lever_thickness,h=fsw,$fn=fnd*lever_thickness); | 243 | hh=body_h-ls_z; |
244 | hh=body_h-ls_z; | 244 | translate([0,0,ls_z]) |
245 | translate([0,0,ls_z]) | 245 | mirror([0,1,0]) cube(size=[fsw,longwing+(st_thinshell+st_split_w_tolerance)/2+st_thickshell,body_h-ls_z]); |
246 | mirror([0,1,0]) cube(size=[fsw,longwing+(st_thinshell+st_split_w_tolerance)/2+st_thickshell,body_h-ls_z]); | 246 | hhh=ls_z; |
247 | hhh=ls_z; | 247 | translate([0,0,0]) |
248 | translate([0,0,0]) | 248 | mirror([0,1,0]) cube(size=[fsw,longwing-hhh+lever_thickness/sqrt(2),hhh+lever_thickness/2]); |
249 | mirror([0,1,0]) cube(size=[fsw,longwing-hhh+lever_thickness/sqrt(2),hhh+lever_thickness/2]); | 249 | }//hull translate |
250 | } | ||
251 | } | ||
252 | translate([0,-longwing,ls_z]) rotate([0,-90,0]) { | ||
253 | if(!tensioner) finger_indent(d=lever_thickness-1,r=15); else { | ||
254 | mirror([0,0,1]) { | ||
255 | translate([0,0,st_thickshell]) | ||
256 | hull() for(o=[0,spring_d]) translate([0,-o,0]) | ||
257 | rotate([0,0,30]) | ||
258 | cylinder(d=st_nut_d+st_nut_d_tolerance,h=st_nut_h+st_nut_h_tolerance,$fn=6); | ||
259 | translate([0,0,-1]) cylinder(d=st_screw_d+st_screw_d_tolerance,h=fsw+2,$fn=fnd*(st_screw_d+st_screw_d_tolerance)); | ||
260 | bigd = spring_d+spring_d_clearance; | ||
261 | hf = (bigd-st_screw_d-st_screw_d_tolerance)/2; | ||
262 | translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell-epsilon]) { | ||
263 | cylinder(d1=st_screw_d+st_screw_d_tolerance,d2=bigd, | ||
264 | h=hf+epsilon, $fn=fnd*bigd); | ||
265 | translate([0,-(st_thinshell+st_split_w_tolerance)/2,0]) | ||
266 | cube(size=[body_h-ls_z+1,st_thinshell+st_split_w_tolerance,fsw+1]); | ||
267 | } | ||
268 | translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+hf-epsilon]) | ||
269 | cylinder(d=bigd,h=fsw+1,$fn=fnd*bigd); | ||
270 | } | ||
271 | } | ||
272 | } | ||
273 | } // translate | ||
274 | 250 | ||
275 | // pushfit bracket | 251 | // pushfit bracket |
276 | translate([0,0,filament_elevation]) | 252 | translate([0,0,filament_elevation]) |
277 | rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0]) | 253 | rotate([0,0,45]) translate([pulley_d/2+filament_offset,0,0]) |
278 | rotate([-90,0,0]) | 254 | rotate([-90,0,0]) |
279 | translate([0,0,mount_d/sqrt(2)/2+mount_screw_d-gearbox_d/2/*TODO:*/]) { | 255 | translate([0,0,mount_d/sqrt(2)/2+mount_screw_d-gearbox_d/2/*TODO:*/]) { |
280 | pfbl = pf_h(pf)+gearbox_d/2; //TODO: | 256 | pfbl = pf_h(pf)+gearbox_d/2; //TODO: |
281 | if(pf_smooth) { | 257 | if(pf_smooth) { |
282 | pfbd = pf_d(pf)+2*pf_shell; | 258 | pfbd = pf_d(pf)+2*pf_shell; |
283 | hull() { | 259 | hull() { |
284 | cylinder(d=pfbd,h=pfbl,$fn=pfbd*fnd); | 260 | cylinder(d=pfbd,h=pfbl,$fn=pfbd*fnd); |
285 | translate([-epsilon/2,0,0]) { | 261 | translate([-epsilon/2,0,0]) { |
286 | cube(size=[epsilon,filament_elevation,pfbl-filament_elevation+pfbd/2]); | 262 | cube(size=[epsilon,filament_elevation,pfbl-filament_elevation+pfbd/2]); |
287 | mirror([0,1,0]) | 263 | mirror([0,1,0]) |
288 | cube(size=[epsilon,body_h-filament_elevation,pfbl-body_h+filament_elevation+pfbd/2]); | 264 | cube(size=[epsilon,body_h-filament_elevation,pfbl-body_h+filament_elevation+pfbd/2]); |
289 | }//translate | 265 | }//translate |
290 | }//hull | 266 | }//hull |
291 | }else{ | 267 | }else{ |
292 | pfb2a = pf_d(pf)+2*pf_shell; pfba = pfb2a/2; | 268 | pfb2a = pf_d(pf)+2*pf_shell; pfba = pfb2a/2; |
293 | pfbd = pfb2a/cos(30); | 269 | pfbd = pfb2a/cos(30); |
294 | pfbs = pfb2a*tan(30); | 270 | pfbs = pfb2a*tan(30); |
295 | cylinder(d=pfbd,h=pfbl,$fn=6); | 271 | cylinder(d=pfbd,h=pfbl,$fn=6); |
296 | translate([-pfbs/2,0,0]) { | 272 | translate([-pfbs/2,0,0]) { |
297 | hull() { | 273 | hull() { |
@@ -365,48 +341,71 @@ module the_extruder( | |||
365 | pulley_d/2+filament_offset- | 341 | pulley_d/2+filament_offset- |
366 | (pf_d(pf)+2*pf_shell)/2/cos(30) | 342 | (pf_d(pf)+2*pf_shell)/2/cos(30) |
367 | ) | 343 | ) |
368 | ); | 344 | ); |
369 | a0 = -135 + ( (a0_>0) ? a0_ : 180+a0_ ); | 345 | a0 = -135 + ( (a0_>0) ? a0_ : 180+a0_ ); |
370 | a1 = atan((longwing-lever_thickness/2)/(gearbox_d/2)); | 346 | a1 = atan((longwing-lever_thickness/2)/(gearbox_d/2)); |
371 | translate([0,0,ls_z]) difference() { | 347 | translate([0,0,ls_z]) difference() { |
372 | rotate([0,0,-180+a0]) | 348 | rotate([0,0,-180+a0]) |
373 | rotate_extrude(angle=a1-a0) | 349 | rotate_extrude(angle=a1-a0) |
374 | translate([0,-ls_h/2]) | 350 | translate([0,-ls_h/2]) |
375 | square([sqrt(pow(gearbox_d/2,2)+pow(longwing-lever_thickness/2,2))+1, | 351 | square([sqrt(pow(gearbox_d/2,2)+pow(longwing-lever_thickness/2,2))+1, |
376 | ls_h]); | 352 | ls_h]); |
377 | translate([-mount_d/2,0,0]) | 353 | translate([-mount_d/2,0,0]) |
378 | cylinder(d=gearbox_d-mount_d,h=ls_h+2,center=true,$fn=fnd*(gearbox_d-mount_d)); | 354 | cylinder(d=gearbox_d-mount_d,h=ls_h+2,center=true,$fn=fnd*(gearbox_d-mount_d)); |
379 | }//difference translate | 355 | }//difference translate |
380 | 356 | ||
381 | //translate([-mount_d/2,-longwing,filament_elevation]) | 357 | //translate([-mount_d/2,-longwing,filament_elevation]) |
382 | if(!tensioner) /* XXX: this seems to be bullshit, but it's so old, that it's historical bullshit */ | 358 | if(!tensioner) /* XXX: this seems to be bullshit, but it's so old, that it's historical bullshit */ |
383 | translate([mount_d/2,-longwing,filament_elevation]) | 359 | translate([mount_d/2,-longwing,filament_elevation]) |
384 | rotate([0,-90,0]) difference() { | 360 | rotate([0,-90,0]) difference() { |
385 | cylinder(d=spring_d+spring_d_clearance,h=spring_lc+spring_dl,$fn=fnd*(spring_d+spring_d_clearance)); | 361 | cylinder(d=spring_d+spring_d_clearance,h=spring_lc+spring_dl,$fn=fnd*(spring_d+spring_d_clearance)); |
386 | translate([0,0,spring_lc+spring_dl]) sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4); | 362 | translate([0,0,spring_lc+spring_dl]) sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4); |
387 | } | 363 | } |
388 | 364 | ||
365 | // spring tensioner | ||
366 | translate([-gearbox_d/2,-longwing,ls_z]) rotate([0,-90,0]) { | ||
367 | if(!tensioner) finger_indent(d=lever_thickness-1,r=15); else { | ||
368 | mirror([0,0,1]) { | ||
369 | translate([0,0,st_thickshell]) | ||
370 | hull() for(o=[0,spring_d]) translate([0,-o,0]) | ||
371 | rotate([0,0,30]) | ||
372 | cylinder(d=st_nut_d+st_nut_d_tolerance,h=st_nut_h+st_nut_h_tolerance,$fn=6); | ||
373 | translate([0,0,-1]) cylinder(d=st_screw_d+st_screw_d_tolerance,h=fsw+2,$fn=fnd*(st_screw_d+st_screw_d_tolerance)); | ||
374 | bigd = spring_d+spring_d_clearance; | ||
375 | hf = (bigd-st_screw_d-st_screw_d_tolerance)/2; | ||
376 | translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell-epsilon]) { | ||
377 | cylinder(d1=st_screw_d+st_screw_d_tolerance,d2=bigd, | ||
378 | h=hf+epsilon, $fn=fnd*bigd); | ||
379 | translate([0,-(st_thinshell+st_split_w_tolerance)/2,0]) | ||
380 | cube(size=[body_h-ls_z+1,st_thinshell+st_split_w_tolerance,fsw+1]); | ||
381 | } | ||
382 | translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+hf-epsilon]) | ||
383 | cylinder(d=bigd,h=fsw+1,$fn=fnd*bigd); | ||
384 | } | ||
385 | } | ||
386 | } | ||
387 | |||
389 | }//difference | 388 | }//difference |
390 | 389 | ||
391 | if(supports) intersection() { | 390 | if(supports) intersection() { |
392 | difference() { | 391 | difference() { |
393 | translate([0,0,ls_z-ls_h/2-epsilon]) | 392 | translate([0,0,ls_z-ls_h/2-epsilon]) |
394 | cylinder(d=gearbox_d,h=ls_h+2*epsilon,$fn=fnd*gearbox_d); | 393 | cylinder(d=gearbox_d,h=ls_h+2*epsilon,$fn=fnd*gearbox_d); |
395 | cylinder(d=pulley_d+pulley_d_clearance,h=body_h+1,$fn=fnd*(pulley_d+pulley_d_clearance)); | 394 | cylinder(d=pulley_d+pulley_d_clearance,h=body_h+1,$fn=fnd*(pulley_d+pulley_d_clearance)); |
396 | } | 395 | } |
397 | // supports | 396 | // supports |
398 | // TODO: hardcoded stuff below… | 397 | // TODO: hardcoded stuff below… |
399 | if(false) { // parallel | 398 | if(false) { // parallel |
400 | for(y=[-gearbox_d:4:gearbox_d]) | 399 | for(y=[-gearbox_d:4:gearbox_d]) |
401 | translate([0,y-extrusion_width/2,0]) | 400 | translate([0,y-extrusion_width/2,0]) |
402 | cube(size=[gearbox_d,extrusion_width,body_h]); | 401 | cube(size=[gearbox_d,extrusion_width,body_h]); |
403 | }else{ // radial | 402 | }else{ // radial |
404 | for(zr=[-65:(65+50)/7:50]) | 403 | for(zr=[-65:(65+50)/7:50]) |
405 | rotate([0,0,zr]) translate([0,-extrusion_width/2,0]) | 404 | rotate([0,0,zr]) translate([0,-extrusion_width/2,0]) |
406 | cube(size=[gearbox_d,extrusion_width,body_h]); | 405 | cube(size=[gearbox_d,extrusion_width,body_h]); |
407 | } | 406 | } |
408 | } | 407 | } |
409 | 408 | ||
410 | }//body module | 409 | }//body module |
411 | 410 | ||
412 | module springpad() { | 411 | module springpad() { |