-rw-r--r-- | another.scad | 8 |
1 files changed, 6 insertions, 2 deletions
diff --git a/another.scad b/another.scad index 8334b11..1811584 100644 --- a/another.scad +++ b/another.scad | |||
@@ -5,65 +5,65 @@ $fs=0.0125; | |||
5 | 5 | ||
6 | use <pushfittery.scad>; | 6 | use <pushfittery.scad>; |
7 | include <pushfit_data.scad>; | 7 | include <pushfit_data.scad>; |
8 | include <pulley_data.scad>; | 8 | include <pulley_data.scad>; |
9 | 9 | ||
10 | module the_extruder( | 10 | module the_extruder( |
11 | // motor properties | 11 | // motor properties |
12 | gearbox_d = 36, | 12 | gearbox_d = 36, |
13 | mount_d = 28, // the distance between opposite mounting holes | 13 | mount_d = 28, // the distance between opposite mounting holes |
14 | mounthole_depth = 5, | 14 | mounthole_depth = 5, |
15 | mounthole_min_depth = 3, mounthole_max_depth = 4, | 15 | mounthole_min_depth = 3, mounthole_max_depth = 4, |
16 | protrusion_d = 22, protrusion_h = 2.2, // the dimensions of the protrusion on top of gearbox | 16 | protrusion_d = 22, protrusion_h = 2.2, // the dimensions of the protrusion on top of gearbox |
17 | bore_d = 8, bore_l = 17.6, | 17 | bore_d = 8, bore_l = 17.6, |
18 | bore_dd = 7, | 18 | bore_dd = 7, |
19 | // pulley properties | 19 | // pulley properties |
20 | pulley = pulley_e3d, | 20 | pulley = pulley_e3d, |
21 | pulley_elevation = 1, // pulley elevation above the protrusion | 21 | pulley_elevation = 1, // pulley elevation above the protrusion |
22 | // idler properties | 22 | // idler properties |
23 | idler_d = 10, idler_h = 4, idler_id = 3,// idler dimensions: outer and inner diameters and height | 23 | idler_d = 10, idler_h = 4, idler_id = 3,// idler dimensions: outer and inner diameters and height |
24 | // spring properties | 24 | // spring properties |
25 | spring_d = 10, spring_lc = 9.6, // spring diameter and compressed length | 25 | spring_d = 10, spring_lc = 9.6, // spring diameter and compressed length |
26 | // filament path properties | 26 | // filament path properties |
27 | filament_d = 1.75, | 27 | filament_d = 1.75, |
28 | filament_path_d = 2, | 28 | filament_path_d = 2, |
29 | filament_guide_d = 4, // PTFE filament guide diameter | 29 | filament_guide_d = 4, // PTFE filament guide diameter |
30 | // knob properties | 30 | // knob properties |
31 | knob_h = 10, | 31 | knob_h = 10, |
32 | knob_indent_d = 4, | 32 | knob_indent_d = 4, |
33 | knob_indents = 12, | 33 | knob_indents = 12, |
34 | knob_v_clearance = 1, | 34 | knob_v_clearance = 1, |
35 | // spring tensioner | 35 | // spring tensioner |
36 | st_nut_d = 9, st_nut_h = 4, | 36 | st_nut_d = 9, st_nut_h = 4, |
37 | st_screw_d = 5, | 37 | st_screw_d = 5, st_screw_l = 16, |
38 | st_thickshell = 8*extrusion_width, st_thinshell = 2*extrusion_width, | 38 | st_thickshell = 8*extrusion_width, st_thinshell = 2*extrusion_width, |
39 | st_split_w = 4*extrusion_width, | 39 | st_split_w = 4*extrusion_width, |
40 | 40 | ||
41 | // screw it | 41 | // screw it |
42 | mount_screw_d = 3.1, mount_screw_l = 20, | 42 | mount_screw_d = 3.1, mount_screw_l = 20, |
43 | mount_screwhead_d=6, mount_screwhead_h=3, | 43 | mount_screwhead_d=6, mount_screwhead_h=3, |
44 | idler_screw_d = 3, | 44 | idler_screw_d = 3, |
45 | idler_screwhead_d=6, idler_screwhead_h=3, | 45 | idler_screwhead_d=6, idler_screwhead_h=3, |
46 | 46 | ||
47 | pf = pushfit_metal, | 47 | pf = pushfit_metal, |
48 | pf_shell = max(3*layer_height,3*extrusion_width), | 48 | pf_shell = max(3*layer_height,3*extrusion_width), |
49 | 49 | ||
50 | // empty spaces | 50 | // empty spaces |
51 | idler_travel = 3, // how far should idler travel when pressed | 51 | idler_travel = 3, // how far should idler travel when pressed |
52 | idler_clearance=.5, | 52 | idler_clearance=.5, |
53 | pulley_small_d_clearance=.5, | 53 | pulley_small_d_clearance=.5, |
54 | lever_v_clearance=.7, // vertical clearance for the lever | 54 | lever_v_clearance=.7, // vertical clearance for the lever |
55 | spring_d_clearance=1, | 55 | spring_d_clearance=1, |
56 | protrusion_tolerance_h=.5, // horizontal tolerance for the motor protrusion | 56 | protrusion_tolerance_h=.5, // horizontal tolerance for the motor protrusion |
57 | protrusion_tolerance_v=.5, // vertical tolerance for the motor protrusion | 57 | protrusion_tolerance_v=.5, // vertical tolerance for the motor protrusion |
58 | mount_screw_d_tolerance=.4, | 58 | mount_screw_d_tolerance=.4, |
59 | idler_v_tolerance=.5, | 59 | idler_v_tolerance=.5, |
60 | knob_bore_d_tolerance=.8, | 60 | knob_bore_d_tolerance=.8, |
61 | st_nut_h_tolerance=.2, | 61 | st_nut_h_tolerance=.2, |
62 | st_nut_d_tolerance=.2,/* TODO: make it st_nut_w_tolerance */ | 62 | st_nut_d_tolerance=.2,/* TODO: make it st_nut_w_tolerance */ |
63 | st_screw_d_tolerance=.5, | 63 | st_screw_d_tolerance=.5, |
64 | st_split_w_tolerance = .3, | 64 | st_split_w_tolerance = .3, |
65 | 65 | ||
66 | min_z_shell = 4*layer_height, // the very minimal shell thickness along z-axis. | 66 | min_z_shell = 4*layer_height, // the very minimal shell thickness along z-axis. |
67 | min_xy_shell = 2*extrusion_width, | 67 | min_xy_shell = 2*extrusion_width, |
68 | 68 | ||
69 | body_label = "another", body_label_thickness = layer_height, | 69 | body_label = "another", body_label_thickness = layer_height, |
@@ -140,65 +140,69 @@ module the_extruder( | |||
140 | % if(vitamins) mirrorleft() { | 140 | % if(vitamins) mirrorleft() { |
141 | translate([0,0,-epsilon]) mirror([0,0,1]) cylinder(d=gearbox_d,h=1,$fn=60); | 141 | translate([0,0,-epsilon]) mirror([0,0,1]) cylinder(d=gearbox_d,h=1,$fn=60); |
142 | for(zr=[0:90:359]) rotate([0,0,zr]) translate([mount_d/2,0,0]) | 142 | for(zr=[0:90:359]) rotate([0,0,zr]) translate([mount_d/2,0,0]) |
143 | cylinder(d=mount_screw_d,h=20,$fn=30); | 143 | cylinder(d=mount_screw_d,h=20,$fn=30); |
144 | translate([0,0,-epsilon]) cylinder(d=protrusion_d,h=protrusion_h,$fn=30); | 144 | translate([0,0,-epsilon]) cylinder(d=protrusion_d,h=protrusion_h,$fn=30); |
145 | translate([0,0,protrusion_h]) { | 145 | translate([0,0,protrusion_h]) { |
146 | difference() { | 146 | difference() { |
147 | cylinder(d=bore_d,h=bore_l,$fn=30); | 147 | cylinder(d=bore_d,h=bore_l,$fn=30); |
148 | translate([-bore_d/2-1,bore_dd-bore_d/2,-1]) | 148 | translate([-bore_d/2-1,bore_dd-bore_d/2,-1]) |
149 | cube([bore_d+2,bore_d/2,bore_l+2]); | 149 | cube([bore_d+2,bore_d/2,bore_l+2]); |
150 | } | 150 | } |
151 | translate([0,0,pulley_elevation]) { | 151 | translate([0,0,pulley_elevation]) { |
152 | cylinder(d=pulley_d,h=pulley_h,$fn=30); | 152 | cylinder(d=pulley_d,h=pulley_h,$fn=30); |
153 | translate([0,0,teeth_elevation]) { | 153 | translate([0,0,teeth_elevation]) { |
154 | place_idler() { | 154 | place_idler() { |
155 | cylinder(d=idler_d,h=idler_h,center=true,$fn=30); | 155 | cylinder(d=idler_d,h=idler_h,center=true,$fn=30); |
156 | cylinder(d=idler_screw_d,h=lever_thickness+2,center=true,$fn=30); | 156 | cylinder(d=idler_screw_d,h=lever_thickness+2,center=true,$fn=30); |
157 | }//place idler | 157 | }//place idler |
158 | // filament path | 158 | // filament path |
159 | rotate([0,0,45]) { | 159 | rotate([0,0,45]) { |
160 | translate([pulley_d/2-idler_filament_offset,0,0]) rotate([90,0,0]) { | 160 | translate([pulley_d/2-idler_filament_offset,0,0]) rotate([90,0,0]) { |
161 | cylinder(d=filament_d,h=gearbox_d,center=false,$fn=15); | 161 | cylinder(d=filament_d,h=gearbox_d,center=false,$fn=15); |
162 | }//rotate translate | 162 | }//rotate translate |
163 | translate([pulley_d/2+filament_offset,0,0]) rotate([-90,0,0]) { | 163 | translate([pulley_d/2+filament_offset,0,0]) rotate([-90,0,0]) { |
164 | cylinder(d=filament_d,h=gearbox_d,center=false,$fn=15); | 164 | cylinder(d=filament_d,h=gearbox_d,center=false,$fn=15); |
165 | translate([0,0,pf_offset]) | 165 | translate([0,0,pf_offset]) |
166 | pushfit(pf); | 166 | pushfit(pf); |
167 | }//rotate translate | 167 | }//rotate translate |
168 | }//rotate | 168 | }//rotate |
169 | }//translate teeth | 169 | }//translate teeth |
170 | }//translate pulley | 170 | }//translate pulley |
171 | }//translate protrusion | 171 | }//translate protrusion |
172 | }//vitamins | 172 | // spring tensioner screw |
173 | translate([-gearbox_d/2,-longwing,ls_z]) | ||
174 | rotate([0,90,0]) | ||
175 | cylinder(d=st_screw_d,h=st_screw_l); | ||
176 | }//mirrorleft if(vitamins) | ||
173 | 177 | ||
174 | module lever() { | 178 | module lever() { |
175 | translate([0,0,protrusion_h+pulley_elevation+teeth_elevation]) { | 179 | translate([0,0,protrusion_h+pulley_elevation+teeth_elevation]) { |
176 | difference() { | 180 | difference() { |
177 | union() { | 181 | union() { |
178 | hull() { | 182 | hull() { |
179 | place_idler() | 183 | place_idler() |
180 | cylinder(d=lsd,h=lever_thickness,center=true,$fn=60); | 184 | cylinder(d=lsd,h=lever_thickness,center=true,$fn=60); |
181 | translate([mount_d/2,0,0]) | 185 | translate([mount_d/2,0,0]) |
182 | cylinder(d=lsd,h=lever_thickness,center=true,$fn=60); | 186 | cylinder(d=lsd,h=lever_thickness,center=true,$fn=60); |
183 | }//hull | 187 | }//hull |
184 | hull() { | 188 | hull() { |
185 | translate([mount_d/2,0,0]) | 189 | translate([mount_d/2,0,0]) |
186 | cylinder(d=lsd,h=lever_thickness,center=true,$fn=60); | 190 | cylinder(d=lsd,h=lever_thickness,center=true,$fn=60); |
187 | translate([mount_d/2,-longwing,0]) rotate([0,90,0]) | 191 | translate([mount_d/2,-longwing,0]) rotate([0,90,0]) |
188 | cylinder(d=lever_thickness,h=lsd,center=true,$fn=60); | 192 | cylinder(d=lever_thickness,h=lsd,center=true,$fn=60); |
189 | }//hull | 193 | }//hull |
190 | }//union | 194 | }//union |
191 | 195 | ||
192 | // filament path | 196 | // filament path |
193 | place_idler() | 197 | place_idler() |
194 | translate([-idler_d/2-idler_filament_offset,0,0]) | 198 | translate([-idler_d/2-idler_filament_offset,0,0]) |
195 | rotate([90,0,0]) { | 199 | rotate([90,0,0]) { |
196 | mirror([0,1,0]) | 200 | mirror([0,1,0]) |
197 | teardrop(d=filament_path_d,h=3*gearbox_d,center=true); | 201 | teardrop(d=filament_path_d,h=3*gearbox_d,center=true); |
198 | translate([0,0, | 202 | translate([0,0, |
199 | sqrt(2)*(mount_d-pulley_d+lsd)/2 | 203 | sqrt(2)*(mount_d-pulley_d+lsd)/2 |
200 | ]) { | 204 | ]) { |
201 | cylinder(d1=filament_path_d,d2=2*filament_path_d, | 205 | cylinder(d1=filament_path_d,d2=2*filament_path_d, |
202 | h=filament_path_d,$fn=2*filament_path_d*fnd); | 206 | h=filament_path_d,$fn=2*filament_path_d*fnd); |
203 | translate([0,0,filament_path_d-epsilon]) | 207 | translate([0,0,filament_path_d-epsilon]) |
204 | cylinder(d=2*filament_path_d,h=lsd*sqrt(2),$fn=2*filament_path_d*fnd); | 208 | cylinder(d=2*filament_path_d,h=lsd*sqrt(2),$fn=2*filament_path_d*fnd); |