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-rw-r--r--another.scad11
1 files changed, 8 insertions, 3 deletions
diff --git a/another.scad b/another.scad
index 92187c5..8ba0d58 100644
--- a/another.scad
+++ b/another.scad
@@ -39,96 +39,98 @@ module the_extruder(
st_split_w = 4*extrusion_width,
// screw it
mount_screw_d = 3.1, mount_screw_l = 20,
mount_screwhead_d=6, mount_screwhead_h=3,
idler_screw_d = 3,
idler_screwhead_d=6, idler_screwhead_h=3,
pf = pushfit_metal,
pf_shell = max(3*layer_height,3*extrusion_width),
// empty spaces
idler_travel = 3, // how far should idler travel when pressed
idler_clearance=.5,
pulley_small_d_clearance=.5,
lever_v_clearance=.7, // vertical clearance for the lever
spring_d_clearance=1,
protrusion_tolerance_h=.5, // horizontal tolerance for the motor protrusion
protrusion_tolerance_v=.5, // vertical tolerance for the motor protrusion
mount_screw_d_tolerance=.4,
idler_v_tolerance=.5,
knob_bore_d_tolerance=.8,
st_nut_h_tolerance=.2,
st_nut_d_tolerance=.2,/* TODO: make it st_nut_w_tolerance */
st_screw_d_tolerance=.5,
st_split_w_tolerance = .3,
min_z_shell = 4*layer_height, // the very minimal shell thickness along z-axis.
min_xy_shell = 2*extrusion_width,
body_label = "another", body_label_thickness = layer_height,
knob_label = "another", knob_label_thickness = 2*layer_height, knob_label_size=undef,
what="lever", // lever|body|knob|springpad|*
left=false,
vitamins = true,
bridges = true,
debug = false,
) {
fnd = 2*PI; fnr = 2*fnd;
function lu(m,k) = m[search([k],m)[0]][1];
pulley_d = lu(pulley,"d");
pulley_h = lu(pulley,"h");
teeth_elevation = lu(pulley,"fe");
filament_offset = lu(pulley,"g")+filament_d/2;
pulley_d_clearance = lu(pulley,"ssrc")*2;
+ sp_ch = st_split_w;
+
idler_filament_offset = filament_path_d/2;
lever_shell = mount_screwhead_h+0.5;
lever_thickness=max(spring_d+spring_d_clearance+layer_height*8,idler_h+idler_v_tolerance+2*lever_shell);
lsd = idler_d-idler_clearance*2; // the diameter of lever thingie
longwing=(mount_d+mount_screw_d+mount_screw_d_tolerance+spring_d+spring_d_clearance)/2+min_xy_shell;
shortwing = let(a=mount_d/2,c=(pulley_d+idler_d)/2/sqrt(2))
sqrt(c*c+pow(a-c,2));
longwing_travel = idler_travel*longwing/shortwing;
h_ = (pulley_d+idler_d)/(2*sqrt(2));
ri = sqrt( pow(h_,2) + pow(mount_d/2-h_,2) );
spring_dl = idler_travel*longwing/ri;
// finger and spring support width
fsw = gearbox_d-(gearbox_d-mount_d)/2-max(spring_lc,longwing_travel+(gearbox_d-mount_d)/2);
mount_min_depth = mounthole_min_depth ? mounthole_min_depth : mounthole_depth-1;
mount_max_depth = mounthole_max_depth ? mounthole_max_depth : mounthole_depth+1;
filament_elevation=protrusion_h+pulley_elevation+teeth_elevation;
ls_z = filament_elevation; // leverspace mid-z
ls_h = lever_thickness+lever_v_clearance; // leverspace height
mount_depth = mount_screw_l - (ls_z+ls_h/2+min_z_shell);
body_h = max(protrusion_h+bore_l,mount_screw_l-mount_depth+mount_screwhead_h+min_z_shell,ls_z*2);
echo("mount depth",mount_depth);
pf_offset = mount_d/sqrt(2)/2+mount_screw_d/2+min_xy_shell;
module teardrop(r,d,h,center=false,angle=45) {
dd = d ? d : (2*r);
$fn = dd*fnd;
cylinder(d=dd,h=h,center=center);
if(angle>0) translate([0,0,center?-h/2:0])
rotate([0,0,angle])
cube(size=[d/2,d/2,h]);
}
module mirrorleft() {
mirror([left?0:1,0,0]) children();
}
module place_idler() {
rotate([0,0,45])
translate([(pulley_d+idler_d)/2,0,0])
children();
}
module finger_indent(d=lever_thickness,depth/*=1*/,r/*=15*/) {
if(depth) {
hh = (-4*pow(depth,2)+pow(d,2))/(8*depth);
rr = depth+hh;
translate([0,0,hh]) sphere(r=rr,$fn=fnr*rr);
}else if(r) {
@@ -313,139 +315,142 @@ module the_extruder(
rotate([0,0,45])
rotate_extrude(angle=90,$fn=fnr*(shortwing+(idler_d+idler_clearance)/2))
square([shortwing+(idler_d+idler_clearance)/2,ls_h]);
// idler itself
place_idler()
cylinder(d=idler_d+idler_clearance,h=ls_h,$fn=fnd*(idler_d+idler_clearance));
// lever space
rotate([0,0,45])
rotate_extrude(angle=-135+max(atan(2*fsw/gearbox_d-1),atan(gearbox_d/mount_d-1)))
square([gearbox_d/2+1,ls_h]);
}
// back side cutout
// XXX: this is somewhat ugly and potentially bugged,
// but I want to sleep.
a0_ = atan(
(pf_offset+pf_h(pf)+gearbox_d/2)
/
(
pulley_d/2+filament_offset-
(pf_d(pf)+2*pf_shell)/2/cos(30)
)
);
a0 = -135 + ( (a0_>0) ? a0_ : 180+a0_ );
a1 = atan((longwing-lever_thickness/2)/(gearbox_d/2));
translate([0,0,ls_z]) difference() {
rotate([0,0,-180+a0])
rotate_extrude(angle=a1-a0)
translate([0,-ls_h/2])
square([sqrt(pow(gearbox_d/2,2)+pow(longwing-lever_thickness/2,2))+1,
ls_h]);
translate([-mount_d/2,0,0])
cylinder(d=gearbox_d-mount_d,h=ls_h+2,center=true,$fn=fnd*(gearbox_d-mount_d));
}//difference translate
// spring tensioner
translate([-gearbox_d/2,-longwing,ls_z]) rotate([0,-90,0]) {
mirror([0,0,1]) {
translate([0,0,st_thickshell])
hull() for(o=[0,spring_d]) translate([0,-o,0])
rotate([0,0,30])
cylinder(d=st_nut_d+st_nut_d_tolerance,h=st_nut_h+st_nut_h_tolerance,$fn=6);
translate([0,0,-1]) cylinder(d=st_screw_d+st_screw_d_tolerance,h=fsw+2,$fn=fnd*(st_screw_d+st_screw_d_tolerance));
bigd = spring_d+spring_d_clearance;
hf = (bigd-st_screw_d-st_screw_d_tolerance)/2;
translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell-epsilon]) {
cylinder(d1=st_screw_d+st_screw_d_tolerance,d2=bigd,
h=hf+epsilon, $fn=fnd*bigd);
- translate([0,-(st_split_w+st_split_w_tolerance)/2,0])
- cube(size=[body_h-ls_z+1,st_split_w+st_split_w_tolerance,fsw+1]);
+ translate([0,-(st_split_w+st_split_w_tolerance)/2,0]) hull() {
+ cube(size=[body_h-ls_z-sp_ch-st_split_w_tolerance,st_split_w+st_split_w_tolerance,fsw+1]);
+ translate([0,0,sp_ch+st_split_w_tolerance+1])
+ cube(size=[body_h-ls_z+1,st_split_w+st_split_w_tolerance,fsw+1]);
+ }
}//translate
translate([0,0,st_thickshell+st_nut_h+st_nut_h_tolerance+st_thinshell+hf-epsilon])
cylinder(d=bigd,h=fsw+1,$fn=fnd*bigd);
}//mirror
}//translate
// label
body_label();
}//difference
}//body module
module body_label() {
if(body_label) {
label=body_label;
label_thickness=body_label_thickness;
label_len = len(label);
labelspace = [gearbox_d/2-mount_screwhead_d/2-min_xy_shell,longwing-(mount_screwhead_d-st_split_w-st_split_w_tolerance)/2-2*min_xy_shell];
translate([0,0,body_h-label_thickness])
linear_extrude(height=label_thickness+epsilon,convexity=64)
translate([-mount_screwhead_d/2-min_xy_shell-labelspace.x/2,-longwing+(st_split_w+st_split_w_tolerance)/2+min_xy_shell+labelspace.y/2])
mirror([left?0:1,0])
text(text=label,size=labelspace.x/label_len,halign="center",valign="center",font="Arial Black");
}else sphere(d=epsilon); // to avoid makefile breakage
}
module springpad() {
smalld=st_screw_d+st_screw_d_tolerance+min_xy_shell;
bigd = spring_d+spring_d_clearance/2;
hf = (bigd-smalld)/2;
h = max(hf,fsw-st_screw_l+hf);
translate([-gearbox_d/2+fsw-h,-longwing,filament_elevation])
rotate([0,90,0]) difference() {
union() {
cylinder(d1=smalld,d2=bigd,h=hf,$fn=fnd*bigd);
translate([0,0,hf-epsilon])
cylinder(d=bigd,h=h-hf,$fn=fnd*bigd);
translate([0,0,h])
sphere(d=spring_d*3/4,$fn=fnd*spring_d*3/4);
l = body_h-ls_z;
- w = st_split_w;
+ w = sp_ch;
hull() translate([0,-st_split_w/2,0]) mirror([1,0,0]) {
translate([0,0,w])
cube(size=[l,st_split_w,w]);
cube(size=[l-w,st_split_w,2*w]);
}
}
translate([0,0,-epsilon])
cylinder(d=st_screw_d+st_screw_d_tolerance,h=st_screw_l-fsw+h+2*epsilon,$fn=fnd*(st_screw_d+st_screw_d_tolerance));
}
}
module knob() {
ch = knob_indent_d/2;
knob_bore_l = body_h-protrusion_h-pulley_elevation-pulley_h-knob_v_clearance;
translate([0,0,body_h+epsilon]) {
mirror([0,0,1]) translate([0,0,-epsilon]) {
difference() {
cylinder(d=pulley_d,h=knob_bore_l,$fn=fnd*pulley_d);
translate([0,0,-1]) difference() {
cylinder(d=bore_d+knob_bore_d_tolerance,h=knob_bore_l+2);
translate([-bore_d/2-1,bore_dd-bore_d/2+knob_bore_d_tolerance/2,-1])
cube([bore_d+2,bore_d/2,knob_bore_l+4]);
}
}
}
difference() {
hull() {
cylinder(d=gearbox_d-2*ch,h=knob_h,$fn=fnd*gearbox_d);
translate([0,0,ch])
cylinder(d=gearbox_d,h=knob_h-2*ch,$fn=fnd*gearbox_d);
}
for(a=[0:360/knob_indents:359]) rotate([0,0,a])
translate([0,gearbox_d/2,-1])
cylinder(d=knob_indent_d,h=knob_h+2,$fn=fnd*knob_indent_d);
translate([0,0,-body_h-epsilon]) knob_label();
}
}
}//knob module
module knob_label() {
if(knob_label) {
ll = len(knob_label);
lsl = gearbox_d-knob_indent_d;
ts = knob_label_size?knob_label_size:min(lsl/ll,gearbox_d/4);
translate([0,0,body_h+epsilon+knob_h-knob_label_thickness])
linear_extrude(height=knob_label_thickness+epsilon,convexity=64)
mirror([left?0:1,0])
text(text=knob_label,size=ts,halign="center",valign="center",font="Arial Black");
}else sphere(d=epsilon); // to avoid makefile breakage