author | Michael Krelin <hacker@klever.net> | 2016-05-30 22:59:27 (UTC) |
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committer | Michael Krelin <hacker@klever.net> | 2016-05-30 22:59:27 (UTC) |
commit | d2f2c94ddbbf6c00b6ea89257f8f3e242f9216bd (patch) (unidiff) | |
tree | 9a46be41f0f7f953ea1c3bb24c2f740f279fcefc /fanduct.scad | |
parent | 045e95f7882a47bd5dc017705f6743a61e6a5214 (diff) | |
download | fanductory-d2f2c94ddbbf6c00b6ea89257f8f3e242f9216bd.zip fanductory-d2f2c94ddbbf6c00b6ea89257f8f3e242f9216bd.tar.gz fanductory-d2f2c94ddbbf6c00b6ea89257f8f3e242f9216bd.tar.bz2 |
widen duct a bit
-rw-r--r-- | fanduct.scad | 2 |
1 files changed, 1 insertions, 1 deletions
diff --git a/fanduct.scad b/fanduct.scad index b8994d4..7fc1ff4 100644 --- a/fanduct.scad +++ b/fanduct.scad | |||
@@ -1,252 +1,252 @@ | |||
1 | use <snapper.scad>; | 1 | use <snapper.scad>; |
2 | extrusion_width=.5; layer_height=.2; // print parameters | 2 | extrusion_width=.5; layer_height=.2; // print parameters |
3 | 3 | ||
4 | epsilon=.005; // for finer cuts | 4 | epsilon=.005; // for finer cuts |
5 | 5 | ||
6 | heater_w = 16; // heatblock width | 6 | heater_w = 16; // heatblock width |
7 | heater_l = 20; // heatblock length | 7 | heater_l = 20; // heatblock length |
8 | nozzle_offset=4.5;// nozzle offset from the edge of heatblock | 8 | nozzle_offset=4.5;// nozzle offset from the edge of heatblock |
9 | 9 | ||
10 | fanduct_elevation = 3; // fanduct elevation above nozzle tip | 10 | fanduct_elevation = 3; // fanduct elevation above nozzle tip |
11 | fanduct_h = 6; // inner height of the duct | 11 | fanduct_h = 6; // inner height of the duct |
12 | fanduct_w = 6; // inner width of the duct | 12 | fanduct_w = 7; // inner width of the duct |
13 | fanduct_shell=1.2; // shell thickness | 13 | fanduct_shell=1.2; // shell thickness |
14 | fanduct_ir = sqrt(pow(heater_w/2,2)+pow(heater_l-nozzle_offset,2))+5;// inner radius | 14 | fanduct_ir = sqrt(pow(heater_w/2,2)+pow(heater_l-nozzle_offset,2))+5;// inner radius |
15 | 15 | ||
16 | jet_angle = 60; // angular width of the jet | 16 | jet_angle = 60; // angular width of the jet |
17 | 17 | ||
18 | inlet_w = 12.5; // inlet width | 18 | inlet_w = 12.5; // inlet width |
19 | inlet_h = 17; // inlet height | 19 | inlet_h = 17; // inlet height |
20 | inlet_l = 7; // inlet length of protrusion (or depth of intrusion:)) | 20 | inlet_l = 7; // inlet length of protrusion (or depth of intrusion:)) |
21 | inlet_away = 15;// how far away inlet is | 21 | inlet_away = 15;// how far away inlet is |
22 | 22 | ||
23 | hotend_clearance = 12; | 23 | hotend_clearance = 12; |
24 | 24 | ||
25 | snapper_d = 8; snapper_overlap=0.2;// snip snap | 25 | snapper_d = 8; snapper_overlap=0.2;// snip snap |
26 | 26 | ||
27 | smooth_f = 120; | 27 | smooth_f = 120; |
28 | 28 | ||
29 | type="3jets"; // "3jets" ; // circular|3jets | 29 | type="3jets"; // "3jets" ; // circular|3jets |
30 | 30 | ||
31 | 31 | ||
32 | module fanduct(type=type) { | 32 | module fanduct(type=type) { |
33 | 33 | ||
34 | // ***duct is all around! | 34 | // ***duct is all around! |
35 | module duct(what) { | 35 | module duct(what) { |
36 | if(what=="in") { | 36 | if(what=="in") { |
37 | sh = fanduct_w+2*fanduct_shell; sv = fanduct_h+2*fanduct_shell; | 37 | sh = fanduct_w+2*fanduct_shell; sv = fanduct_h+2*fanduct_shell; |
38 | smax = max(sh,sv); | 38 | smax = max(sh,sv); |
39 | rotate_extrude($fn=smooth_f) | 39 | rotate_extrude($fn=smooth_f) |
40 | translate([sh/2+fanduct_ir,sv/2]) | 40 | translate([sh/2+fanduct_ir,sv/2]) |
41 | scale([sh/smax,sv/smax]) | 41 | scale([sh/smax,sv/smax]) |
42 | circle(d=smax,$fn=4*smax); | 42 | circle(d=smax,$fn=4*smax); |
43 | }else if(what=="out") { | 43 | }else if(what=="out") { |
44 | sh = fanduct_w; sv = fanduct_h; | 44 | sh = fanduct_w; sv = fanduct_h; |
45 | smax = max(sh,sv); | 45 | smax = max(sh,sv); |
46 | rotate_extrude($fn=smooth_f) | 46 | rotate_extrude($fn=smooth_f) |
47 | translate([sh/2+fanduct_shell+fanduct_ir,sv/2+fanduct_shell]) | 47 | translate([sh/2+fanduct_shell+fanduct_ir,sv/2+fanduct_shell]) |
48 | scale([sh/smax,sv/smax]) | 48 | scale([sh/smax,sv/smax]) |
49 | circle(d=smax,$fn=4*smax); | 49 | circle(d=smax,$fn=4*smax); |
50 | } | 50 | } |
51 | } | 51 | } |
52 | 52 | ||
53 | // ***bumps for easier position adjustments in line with hotend | 53 | // ***bumps for easier position adjustments in line with hotend |
54 | module marks(what) { | 54 | module marks(what) { |
55 | if(what=="in") { | 55 | if(what=="in") { |
56 | for(y=[-1,1]) | 56 | for(y=[-1,1]) |
57 | hull() for(z=[0,-fanduct_shell-fanduct_h/2]) | 57 | hull() for(z=[0,-fanduct_shell-fanduct_h/2]) |
58 | translate([0,y*(fanduct_ir+fanduct_shell+fanduct_w/2),fanduct_shell*2+fanduct_h+z]) | 58 | translate([0,y*(fanduct_ir+fanduct_shell+fanduct_w/2),fanduct_shell*2+fanduct_h+z]) |
59 | rotate([90,0,0]) { | 59 | rotate([90,0,0]) { |
60 | cylinder(r=fanduct_shell,h=fanduct_w,center=true,$fn=30); | 60 | cylinder(r=fanduct_shell,h=fanduct_w,center=true,$fn=30); |
61 | for(z=[-1,1]) translate([0,0,z*fanduct_w/2]) | 61 | for(z=[-1,1]) translate([0,0,z*fanduct_w/2]) |
62 | sphere(r=fanduct_shell,$fn=30); | 62 | sphere(r=fanduct_shell,$fn=30); |
63 | } | 63 | } |
64 | } | 64 | } |
65 | } | 65 | } |
66 | 66 | ||
67 | // ***output | 67 | // ***output |
68 | module output(what,type=type) { | 68 | module output(what,type=type) { |
69 | module guideline(xyxy) { | 69 | module guideline(xyxy) { |
70 | module pin(xy) { | 70 | module pin(xy) { |
71 | translate([xy[0],xy[1],0]) | 71 | translate([xy[0],xy[1],0]) |
72 | cylinder(d=2*extrusion_width,h=2*fanduct_shell+inlet_h,$fn=6); | 72 | cylinder(d=2*extrusion_width,h=2*fanduct_shell+inlet_h,$fn=6); |
73 | } | 73 | } |
74 | xyxyxy=concat(xyxy,[[0,0]]); | 74 | xyxyxy=concat(xyxy,[[0,0]]); |
75 | for(i=[0:1:len(xyxyxy)-2]) | 75 | for(i=[0:1:len(xyxyxy)-2]) |
76 | hull() for(j=[i,i+1]) pin(xyxyxy[j]); | 76 | hull() for(j=[i,i+1]) pin(xyxyxy[j]); |
77 | } | 77 | } |
78 | 78 | ||
79 | module circus(what) { | 79 | module circus(what) { |
80 | if(what=="in") { | 80 | if(what=="in") { |
81 | difference() { | 81 | difference() { |
82 | rotate_extrude($fn=smooth_f) | 82 | rotate_extrude($fn=smooth_f) |
83 | polygon([ | 83 | polygon([ |
84 | [0,-fanduct_elevation], | 84 | [0,-fanduct_elevation], |
85 | [fanduct_ir+fanduct_shell,fanduct_shell+fanduct_h/2], | 85 | [fanduct_ir+fanduct_shell,fanduct_shell+fanduct_h/2], |
86 | [fanduct_ir+fanduct_shell+fanduct_w/2,0], | 86 | [fanduct_ir+fanduct_shell+fanduct_w/2,0], |
87 | [0,-fanduct_elevation-.1]]); | 87 | [0,-fanduct_elevation-.1]]); |
88 | translate([0,0,-1]) | 88 | translate([0,0,-1]) |
89 | cylinder(r=hotend_clearance,h=fanduct_h+2*fanduct_shell+2,$fn=smooth_f); | 89 | cylinder(r=hotend_clearance,h=fanduct_h+2*fanduct_shell+2,$fn=smooth_f); |
90 | mirror([0,0,1]) | 90 | mirror([0,0,1]) |
91 | translate([0,0,-epsilon]) | 91 | translate([0,0,-epsilon]) |
92 | cylinder(r=fanduct_ir+fanduct_shell+1,h=fanduct_elevation+.1+2); | 92 | cylinder(r=fanduct_ir+fanduct_shell+1,h=fanduct_elevation+.1+2); |
93 | } | 93 | } |
94 | }else if(what=="out") { | 94 | }else if(what=="out") { |
95 | rotate_extrude($fn=smooth_f) | 95 | rotate_extrude($fn=smooth_f) |
96 | polygon([ | 96 | polygon([ |
97 | [0,-fanduct_elevation], | 97 | [0,-fanduct_elevation], |
98 | [fanduct_ir+fanduct_shell+1,fanduct_h/2], | 98 | [fanduct_ir+fanduct_shell+1,fanduct_h/2], |
99 | [fanduct_ir+fanduct_w/2+fanduct_shell+1,fanduct_shell], | 99 | [fanduct_ir+fanduct_w/2+fanduct_shell+1,fanduct_shell], |
100 | [0,-fanduct_elevation-.1]]); | 100 | [0,-fanduct_elevation-.1]]); |
101 | }else if(what=="airguides") { | 101 | }else if(what=="airguides") { |
102 | inr = fanduct_ir+fanduct_shell; our = inr+fanduct_w; | 102 | inr = fanduct_ir+fanduct_shell; our = inr+fanduct_w; |
103 | union() { | 103 | union() { |
104 | for(my=[0,1]) mirror([0,my,0]) { | 104 | for(my=[0,1]) mirror([0,my,0]) { |
105 | guideline([ | 105 | guideline([ |
106 | [-our,inlet_w/6], | 106 | [-our,inlet_w/6], |
107 | [-inr*sin(60),inr*cos(60)] | 107 | [-inr*sin(60),inr*cos(60)] |
108 | ]); | 108 | ]); |
109 | a0=30; as=15; a1=180; | 109 | a0=30; as=15; a1=180; |
110 | for(a=[a0+as:as:a1]) { | 110 | for(a=[a0+as:as:a1]) { |
111 | f = as/(a1-a+as); | 111 | f = as/(a1-a+as); |
112 | rotate([0,0,a]) guideline([[-inr-fanduct_w*f,0]]); | 112 | rotate([0,0,a]) guideline([[-inr-fanduct_w*f,0]]); |
113 | } | 113 | } |
114 | guideline([ | 114 | guideline([ |
115 | [-our+fanduct_w*cos(30)*3/4,fanduct_w*sin(30)*3/4], | 115 | [-our+fanduct_w*cos(30)*3/4,fanduct_w*sin(30)*3/4], |
116 | [-inr*cos(10),inr*sin(10)] | 116 | [-inr*cos(10),inr*sin(10)] |
117 | ]); | 117 | ]); |
118 | } | 118 | } |
119 | }/*union*/ | 119 | }/*union*/ |
120 | }/*airguides*/ | 120 | }/*airguides*/ |
121 | } | 121 | } |
122 | 122 | ||
123 | module jets(what) { | 123 | module jets(what) { |
124 | od = fanduct_h/2+fanduct_shell; | 124 | od = fanduct_h/2+fanduct_shell; |
125 | md = fanduct_ir+fanduct_shell+fanduct_w/2; | 125 | md = fanduct_ir+fanduct_shell+fanduct_w/2; |
126 | jww = 2*md*sin(jet_angle/2); | 126 | jww = 2*md*sin(jet_angle/2); |
127 | render(convexity=8) difference() { | 127 | render(convexity=8) difference() { |
128 | for(a=[0:120:359]) rotate([0,0,a]) { | 128 | for(a=[0:120:359]) rotate([0,0,a]) { |
129 | if(what=="in") { | 129 | if(what=="in") { |
130 | hull() { | 130 | hull() { |
131 | render(convexity=4) intersection() { | 131 | render(convexity=4) intersection() { |
132 | translate([md-fanduct_shell-fanduct_w/2,-jww/2,0]) | 132 | translate([md-fanduct_shell-fanduct_w/2,-jww/2,0]) |
133 | cube(size=[fanduct_shell+fanduct_w/2,jww,od]); | 133 | cube(size=[fanduct_shell+fanduct_w/2,jww,od]); |
134 | duct(what=what); | 134 | duct(what=what); |
135 | } | 135 | } |
136 | translate([0,0,-fanduct_elevation]) sphere(r=.5); | 136 | translate([0,0,-fanduct_elevation]) sphere(r=.5); |
137 | } | 137 | } |
138 | }else if(what=="out") { | 138 | }else if(what=="out") { |
139 | hull() { | 139 | hull() { |
140 | render(convexity=4) intersection() { | 140 | render(convexity=4) intersection() { |
141 | translate([md-fanduct_w/2-fanduct_shell,-jww/2+fanduct_shell,fanduct_shell]) | 141 | translate([md-fanduct_w/2-fanduct_shell,-jww/2+fanduct_shell,fanduct_shell]) |
142 | cube(size=[fanduct_w/2+fanduct_shell,jww-2*fanduct_shell,od-2*fanduct_shell]); | 142 | cube(size=[fanduct_w/2+fanduct_shell,jww-2*fanduct_shell,od-2*fanduct_shell]); |
143 | duct(what=what); | 143 | duct(what=what); |
144 | } | 144 | } |
145 | translate([0,0,-fanduct_elevation]) sphere(r=.2); | 145 | translate([0,0,-fanduct_elevation]) sphere(r=.2); |
146 | } | 146 | } |
147 | } | 147 | } |
148 | } | 148 | } |
149 | if(what=="in") { | 149 | if(what=="in") { |
150 | translate([0,0,-fanduct_elevation-2+epsilon]) | 150 | translate([0,0,-fanduct_elevation-2+epsilon]) |
151 | cylinder(r=fanduct_ir+fanduct_shell*2+fanduct_w+1,h=fanduct_elevation+2); | 151 | cylinder(r=fanduct_ir+fanduct_shell*2+fanduct_w+1,h=fanduct_elevation+2); |
152 | translate([0,0,-hotend_clearance]) | 152 | translate([0,0,-hotend_clearance]) |
153 | rotate([0,0,30]) | 153 | rotate([0,0,30]) |
154 | cylinder(r1=hotend_clearance*2,r2=0,h=hotend_clearance*2,$fn=6); | 154 | cylinder(r1=hotend_clearance*2,r2=0,h=hotend_clearance*2,$fn=6); |
155 | } | 155 | } |
156 | } | 156 | } |
157 | } | 157 | } |
158 | 158 | ||
159 | if(type=="circular") circus(what); | 159 | if(type=="circular") circus(what); |
160 | else if(type=="3jets") jets(what); | 160 | else if(type=="3jets") jets(what); |
161 | } | 161 | } |
162 | 162 | ||
163 | // ***air intake | 163 | // ***air intake |
164 | module intake(what) { | 164 | module intake(what) { |
165 | module placeit() { | 165 | module placeit() { |
166 | translate([-fanduct_ir-2*fanduct_shell-fanduct_w-inlet_away,0,fanduct_shell]) | 166 | translate([-fanduct_ir-2*fanduct_shell-fanduct_w-inlet_away,0,fanduct_shell]) |
167 | rotate([0,-90,0]) | 167 | rotate([0,-90,0]) |
168 | children(); | 168 | children(); |
169 | } | 169 | } |
170 | if(what=="in") { | 170 | if(what=="in") { |
171 | placeit() translate([0,-inlet_w/2,0]) { | 171 | placeit() translate([0,-inlet_w/2,0]) { |
172 | cube(size=[inlet_h,inlet_w,inlet_l+fanduct_shell]); | 172 | cube(size=[inlet_h,inlet_w,inlet_l+fanduct_shell]); |
173 | // supports | 173 | // supports |
174 | for(i=[-1,0,1]) | 174 | for(i=[-1,0,1]) |
175 | translate([-fanduct_shell, | 175 | translate([-fanduct_shell, |
176 | (i+1)*(inlet_w-extrusion_width)/2, | 176 | (i+1)*(inlet_w-extrusion_width)/2, |
177 | -inlet_away-fanduct_w/2]) | 177 | -inlet_away-fanduct_w/2]) |
178 | cube(size=[fanduct_shell, | 178 | cube(size=[fanduct_shell, |
179 | extrusion_width, | 179 | extrusion_width, |
180 | inlet_l+fanduct_shell+inlet_away+fanduct_w/2]); | 180 | inlet_l+fanduct_shell+inlet_away+fanduct_w/2]); |
181 | } | 181 | } |
182 | hull() { | 182 | hull() { |
183 | placeit() translate([-fanduct_shell,-inlet_w/2-fanduct_shell,0]) | 183 | placeit() translate([-fanduct_shell,-inlet_w/2-fanduct_shell,0]) |
184 | cube(size=[inlet_h+2*fanduct_shell,inlet_w+2*fanduct_shell,fanduct_shell]); | 184 | cube(size=[inlet_h+2*fanduct_shell,inlet_w+2*fanduct_shell,fanduct_shell]); |
185 | translate([-fanduct_ir-fanduct_shell-fanduct_w/2,0,0]) | 185 | translate([-fanduct_ir-fanduct_shell-fanduct_w/2,0,0]) |
186 | translate([0,-inlet_w/2-fanduct_shell/2,0]) | 186 | translate([0,-inlet_w/2-fanduct_shell/2,0]) |
187 | cube(size=[1,inlet_w+fanduct_shell,fanduct_shell*2+fanduct_h]); | 187 | cube(size=[1,inlet_w+fanduct_shell,fanduct_shell*2+fanduct_h]); |
188 | } | 188 | } |
189 | }else if(what=="out") { | 189 | }else if(what=="out") { |
190 | placeit() translate([fanduct_shell,-inlet_w/2+fanduct_shell,0]) | 190 | placeit() translate([fanduct_shell,-inlet_w/2+fanduct_shell,0]) |
191 | cube(size=[inlet_h-2*fanduct_shell,inlet_w-2*fanduct_shell,inlet_l+fanduct_shell+1]); | 191 | cube(size=[inlet_h-2*fanduct_shell,inlet_w-2*fanduct_shell,inlet_l+fanduct_shell+1]); |
192 | hull() { | 192 | hull() { |
193 | placeit() translate([fanduct_shell,-inlet_w/2+fanduct_shell,0]) | 193 | placeit() translate([fanduct_shell,-inlet_w/2+fanduct_shell,0]) |
194 | cube(size=[inlet_h-2*fanduct_shell,inlet_w-2*fanduct_shell,fanduct_shell]); | 194 | cube(size=[inlet_h-2*fanduct_shell,inlet_w-2*fanduct_shell,fanduct_shell]); |
195 | translate([-fanduct_ir-fanduct_shell-fanduct_w/2,0,fanduct_shell]) | 195 | translate([-fanduct_ir-fanduct_shell-fanduct_w/2,0,fanduct_shell]) |
196 | translate([0,-inlet_w/2+fanduct_shell,0]) | 196 | translate([0,-inlet_w/2+fanduct_shell,0]) |
197 | cube(size=[1,inlet_w-2*fanduct_shell,fanduct_h]); | 197 | cube(size=[1,inlet_w-2*fanduct_shell,fanduct_h]); |
198 | } | 198 | } |
199 | } | 199 | } |
200 | } | 200 | } |
201 | 201 | ||
202 | // ***DUCT TAILS!!! WOO-OO! (every day they're out there making duct tails…) | 202 | // ***DUCT TAILS!!! WOO-OO! (every day they're out there making duct tails…) |
203 | module tails(what) { | 203 | module tails(what) { |
204 | if(what=="in") { | 204 | if(what=="in") { |
205 | for(mx=[0,1]) mirror([mx,0,0]) | 205 | for(mx=[0,1]) mirror([mx,0,0]) |
206 | translate([fanduct_ir+fanduct_shell+fanduct_w/2,0,fanduct_shell+fanduct_h/2]) | 206 | translate([fanduct_ir+fanduct_shell+fanduct_w/2,0,fanduct_shell+fanduct_h/2]) |
207 | rotate([90,0,90]) | 207 | rotate([90,0,90]) |
208 | translate([0,0,-snapper_d/2]) | 208 | translate([0,0,-snapper_d/2]) |
209 | snapper(d=snapper_d,o=snapper_overlap,side=0,l=fanduct_h*3/2+fanduct_shell); | 209 | snapper(d=snapper_d,o=snapper_overlap,side=0,l=fanduct_h*3/2+fanduct_shell); |
210 | } | 210 | } |
211 | } | 211 | } |
212 | 212 | ||
213 | module parts(what) { | 213 | module parts(what) { |
214 | union() { | 214 | union() { |
215 | duct(what); | 215 | duct(what); |
216 | marks(what); | 216 | marks(what); |
217 | output(what); | 217 | output(what); |
218 | intake(what); | 218 | intake(what); |
219 | tails(what); | 219 | tails(what); |
220 | } | 220 | } |
221 | } | 221 | } |
222 | 222 | ||
223 | difference() { | 223 | difference() { |
224 | parts("in"); | 224 | parts("in"); |
225 | parts("out"); | 225 | parts("out"); |
226 | } | 226 | } |
227 | intersection() { | 227 | intersection() { |
228 | output("airguides"); | 228 | output("airguides"); |
229 | union() { | 229 | union() { |
230 | duct("in"); output("in"); intake("in"); | 230 | duct("in"); output("in"); intake("in"); |
231 | } | 231 | } |
232 | } | 232 | } |
233 | } | 233 | } |
234 | 234 | ||
235 | view="full"; // hcut|vcut|* | 235 | view="full"; // hcut|vcut|* |
236 | 236 | ||
237 | hinfinity=4*(fanduct_ir+fanduct_shell*2+fanduct_w+inlet_away); | 237 | hinfinity=4*(fanduct_ir+fanduct_shell*2+fanduct_w+inlet_away); |
238 | vinfinity=2*(fanduct_shell*2+fanduct_h+inlet_h); | 238 | vinfinity=2*(fanduct_shell*2+fanduct_h+inlet_h); |
239 | if(view=="hcut") { | 239 | if(view=="hcut") { |
240 | difference() { | 240 | difference() { |
241 | fanduct(); | 241 | fanduct(); |
242 | translate([-hinfinity/2,-hinfinity/2,fanduct_shell+fanduct_h/2]) | 242 | translate([-hinfinity/2,-hinfinity/2,fanduct_shell+fanduct_h/2]) |
243 | cube(size=[hinfinity,hinfinity,vinfinity]); | 243 | cube(size=[hinfinity,hinfinity,vinfinity]); |
244 | } | 244 | } |
245 | }else if(view=="vcut") { | 245 | }else if(view=="vcut") { |
246 | difference() { | 246 | difference() { |
247 | fanduct(); | 247 | fanduct(); |
248 | translate([-hinfinity/2,0,-vinfinity/2]) | 248 | translate([-hinfinity/2,0,-vinfinity/2]) |
249 | cube(size=[hinfinity,hinfinity,vinfinity]); | 249 | cube(size=[hinfinity,hinfinity,vinfinity]); |
250 | } | 250 | } |
251 | }else fanduct(); | 251 | }else fanduct(); |
252 | /* vim:set sw=1 ai: */ | 252 | /* vim:set sw=1 ai: */ |