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-rw-r--r--fanduct.scad6
1 files changed, 4 insertions, 2 deletions
diff --git a/fanduct.scad b/fanduct.scad
index a18ce56..132b9e8 100644
--- a/fanduct.scad
+++ b/fanduct.scad
@@ -1,218 +1,220 @@
use <snapper.scad>;
extrusion_width=.5; layer_height=.2; // print parameters
epsilon=.005; // for finer cuts
type="circular"; // circular|3jets
ductshape="square"; // square|round
dual=true; // dual or single
nozzles_apart = 18; // distance between nozzles for dual hotend
space_behind_nozzle = 10; // space behind the nozzle where we're allowed to go
// without the fear of hitting carriage
inlet_w = 12.5; // inlet width
inlet_h = 17; // inlet height
inlet_short_l = 7; // inlet length of protrusion (or depth of intrusion:))
inlet_away = 15; // how far away inlet is
inlet_long_l = inlet_short_l+inlet_h;
function hypothenuse(a,b) = sqrt(pow(a,2)+pow(b,2));
silicone_shell = 2;
-heater_clearance = max(
+heater_clearance = dual
+ ? max(20,15.5) - 4.5 + silicone_shell
+ : max(
hypothenuse(16/2 +silicone_shell, 20-4.5 +silicone_shell), // E3D v6
hypothenuse(11.5-4.5 +silicone_shell, 15.5 +silicone_shell) // E3D volcano
-);
+ );
fanduct_elevation = 3; // fanduct elevation above nozzle tip
fanduct_blowtarget = -2; // what to blow at
fanduct_h = 6; // inner height of the duct
fanduct_w = 7; // inner width of the duct
fanduct_shell=1.2; // shell thickness
fanduct_ir = heater_clearance+5; // inner radius
jet_angle = 60-2; // angular width of the jet
hotend_clearance = heater_clearance;
snapper_d = 8; snapper_overlap=0.2; // snip snap
smooth_f = 120;
to_midduct = fanduct_ir+fanduct_shell+fanduct_w/2;
dual_spots = [ [+space_behind_nozzle, -(to_midduct+nozzles_apart/2)],
[- to_midduct, -(to_midduct+nozzles_apart/2)],
[- to_midduct, 0] ];
module fanduct(type=type,ductshape=ductshape,dual=dual) {
// *** duct is all around!
module duct(what) {
module single() {
if(what=="in") {
sh = fanduct_w+2*fanduct_shell; sv = fanduct_h+2*fanduct_shell;
smax = max(sh,sv);
rotate_extrude($fn=smooth_f)
if(ductshape=="round")
translate([sh/2+fanduct_ir,sv/2])
scale([sh/smax,sv/smax])
circle(d=smax,$fn=4*smax);
else if(ductshape=="square")
translate([fanduct_ir,0])
square([sh,sv]);
}else if(what=="out") {
sh = fanduct_w; sv = fanduct_h;
smax = max(sh,sv);
rotate_extrude($fn=smooth_f)
if(ductshape=="round")
translate([sh/2+fanduct_shell+fanduct_ir,sv/2+fanduct_shell])
scale([sh/smax,sv/smax])
circle(d=smax,$fn=4*smax);
else if(ductshape=="square")
translate([fanduct_ir+fanduct_shell,fanduct_shell])
union() {
square([sh,sv/2]);
translate([sh/2,sv/2])
scale([sh/smax,sv/smax])
circle(d=smax,$fn=36);
}
}
}
module dual() {
module hulls(spots=dual_spots) {
for(my=[0,1]) mirror([0,my,0]) for(pn=[0:1:len(spots)-2]) hull() {
for(p=[spots[pn],spots[pn+1]]) translate(p) children();
}
}
if(what=="in") {
hulls() cylinder(d=fanduct_w+2*fanduct_shell,h=fanduct_h+2*fanduct_shell);
}else if(what=="out") {
sh = fanduct_w; sv = fanduct_h;
smax = max(sh,sv);
translate([0,0,fanduct_shell]) hulls() {
cylinder(d=fanduct_w,h=fanduct_h/2);
translate([0,0,fanduct_h/2])
scale([sh/smax,sh/smax,sv/smax])
intersection() {
sphere(d=smax,$fn=36);
translate([0,0,-1])
cylinder(d=smax+2,h=smax+2,$fn=36);
}
}
}
}
if(dual) dual();
else single();
}
// *** bumps for easier position adjustments in line with hotend
module marks(what) {
if(what=="in") {
for(y=[-1,1]) translate([0,dual?y*nozzles_apart/2:0,0])
hull() for(z=[0,-fanduct_shell-fanduct_h/2])
translate([0,y*(fanduct_ir+fanduct_shell+fanduct_w/2),fanduct_shell*2+fanduct_h+z])
rotate([90,0,0]) {
cylinder(r=fanduct_shell,h=fanduct_w,center=true,$fn=30);
for(z=[-1,1]) translate([0,0,z*fanduct_w/2])
sphere(r=fanduct_shell,$fn=30);
}
}
}
// *** output
module output(what,type=type) {
module guideline(xyxy) {
module pin(xy) {
translate([xy[0],xy[1],0])
cylinder(d=2*extrusion_width,h=2*fanduct_shell+inlet_h,$fn=6);
}
xyxyxy=concat(xyxy,[[0,dual?nozzles_apart/2:0]]);
for(i=[0:1:len(xyxyxy)-2])
hull() for(j=[i,i+1]) pin(xyxyxy[j]);
}
module circus(what) {
if(what=="in") {
difference() {
rotate_extrude($fn=smooth_f)
polygon([
[0,-fanduct_elevation+fanduct_blowtarget+epsilon],
[fanduct_ir+fanduct_shell,fanduct_shell+fanduct_h/2],
[fanduct_ir+fanduct_shell+fanduct_w/2,0],
[0,-fanduct_elevation+fanduct_blowtarget-epsilon]]);
translate([0,0,-1])
cylinder(r=hotend_clearance,h=fanduct_h+2*fanduct_shell+2,$fn=smooth_f);
mirror([0,0,1])
translate([0,0,-epsilon])
cylinder(r=fanduct_ir+2*fanduct_shell+fanduct_w+1,h=fanduct_elevation+.1+2);
}
}else if(what=="out") {
rotate_extrude($fn=smooth_f)
polygon([
[0,-fanduct_elevation+fanduct_blowtarget+epsilon],
[fanduct_ir+fanduct_shell+1,fanduct_h/2],
[fanduct_ir+fanduct_w/2+fanduct_shell+1,fanduct_shell],
[0,-fanduct_elevation+fanduct_blowtarget-epsilon]]);
}else if(what=="airguides") {
inr = fanduct_ir+fanduct_shell; our = inr+fanduct_w;
union() {
for(my=[0,1]) mirror([0,my,0]) {
guideline([
[-our,inlet_w/6],
[-inr*sin(60),inr*cos(60)]
]);
a0=30; as=15; a1=180;
for(a=[a0+as:as:a1]) {
f = as/(a1-a+as);
rotate([0,0,a]) guideline([[-inr-fanduct_w*f,0]]);
}
guideline([
[-our+fanduct_w*cos(30)*3/4,fanduct_w*sin(30)*3/4],
[-inr*cos(10),inr*sin(10)]
]);
}
}/*union*/
}/*airguides*/
}
module jets(what) {
od = fanduct_h*2/3+fanduct_shell;
md = fanduct_ir+fanduct_shell+fanduct_w/2;
jww = 2*md*sin(jet_angle/2);
difference() {
for(a=[0:120:359]) rotate([0,0,a]) {
if(what=="in") {
hull() {
intersection() {
translate([md-fanduct_w/2,-jww/2,0])
cube(size=[fanduct_shell+fanduct_w/2,jww,od]);
duct(what=what);
}
translate([0,0,-fanduct_elevation]) sphere(r=.5);
}
}else if(what=="out") {
hull() {
intersection() {
translate([md-fanduct_w/2,-jww/2+fanduct_shell,fanduct_shell])
cube(size=[fanduct_w/2,jww-2*fanduct_shell,od-2*fanduct_shell]);
duct(what=what);
}
translate([0,0,-fanduct_elevation]) sphere(r=.2);
}
}
}
if(what=="in") {
translate([0,0,-fanduct_elevation-2+epsilon])
cylinder(r=fanduct_ir+fanduct_shell*2+fanduct_w+1,h=fanduct_elevation+2);
translate([0,0,-hotend_clearance])
rotate([0,0,30])
cylinder(r1=hotend_clearance*2,r2=0,h=hotend_clearance*2,$fn=6);
}
}
}
module dual(what=what) {
module hulls(spots=dual_spots) {
for(my=[0,1]) mirror([0,my,0]) for(pn=[0:1:len(spots)-2]) hull() {
for(p=[spots[pn],spots[pn+1]]) translate(p) children(0);